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Science

Toroidal Engine Ready for Production 57

FarceMajeur writes "Business 2.0 has a column on a recently prototyped "round engine," properly named a toroidal engine, by VGT Technologies, Inc. Nice Flash animations of the concept are here. I've always admired the Wankel engine, but it seemed more like a time bomb than a going concern. This engine is billed as the 'world's first practical Concentric Positive Displacement Engine,' meaning no eccentric rotation to generate vibration, meaning fewer catostophic failures, one would hope."
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Toroidal Engine Ready for Production

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  • rotary engine? (Score:1, Interesting)

    by PD ( 9577 )
    The Mazda RX-8 [mazdausa.com]. It's a wankel, not the same as the engine in the article.
    • Mazda has had a rotary engine for awhile - there has also been talk of putting a rotary in a bike for some time as well (haven't paid any attention to see if it has been done yet) - the roatry engines are lighter and have insane accelaration and cause a lot of excitement because of essentially no redline compared to that of a piston engine - they are also more efficient at creating torque.

      The older Mazda RX-7 had a turbo version that was fast as hell, but overpriced and heavier than it needed to be.

      The ne
      • It's 0-60 time shows sports car performance. It's 50-50 weight balance is part of impeccable sports car handling. It's got that sports car look. It's just got that one thing to wreck it: a back seat. I agree - close enough. I want one.
    • I thought the article was trying to distinguish the Wankel from this engine, implying the Wankel wasn't truly as rotary as this one.

      It said the Wankel was inherently vibration prone. I tried to figure out why that would be. The Wankel piston is like a triangular spirograph. Its edges sweep out a figure eight shaped cavity. I could see how the mass of the piston sweeping out first one lobe of the figure eight, and then the other, would cause the engine to vibrate.

      This engine has the pistons rotate arou

    • This thing is financed by the same geniuses in Ottawa who put up the money for the plastic internal combustion engine. Combustion engines run more efficiently at low temperatures, you understand. yeah, right.

      It's supposed to vibrate less than a Wankel. That's why the power-take-off from the toroidal rotor is through hammering on this two-bladed offset wedge. Hey, there's another winning idea.

      Still, it's a definite leap forward in one regard: it's better than the $27 million in genetic engineering the Otta
  • by Cecil ( 37810 ) on Monday April 14, 2003 @02:06PM (#5729514) Homepage
    This engine was developed primarily by people at the University of Calgary, not SAIT. He only teaches at SAIT, they didn't have much at all to do with the development of the engine as far as I can see.

    Anyway, it's an interesting piece of technology.
  • by HotNeedleOfInquiry ( 598897 ) on Monday April 14, 2003 @02:09PM (#5729551)
    My understanding is that there is something like 500 different designs for internal combustion engines. Needless to say, nearly all of them are useless for one reason or another.

    Reciprocating pistons and poppet valves still live because they work well, can be manufactured with simple operations and have seals (piston rings and valve seats) that will last for years.

    I thought about a design like this many years ago and concluded that there would be major difficulties sealing in the combustion gases. I guess time will tell whether the problem has been solved.

    • Page numbered 39 indicates performance would improve greatly if the residual volume were reduced. Couldn't that be acieved by making their sealing wheel hollow with the combustion chamber inside it? It would simplify the engine too.
    • No they are not useless from a technical POW. One of the alternative designs should be used if we had to redesign all of engines, factories, fuels, motor oil and car's form factors. The design we use now is not the best one, it just happens to be the one whole automobile industry is shaped around. So it can only be replaced if an alternative is significantly better, while -to my knowledge- no alternative design is.
      • by Spamalamadingdong ( 323207 ) on Monday April 14, 2003 @03:50PM (#5730422) Homepage Journal
        Rather than moderate, I decided to comment.
        No they are not useless from a technical POW. One of the alternative designs should be used if we had to redesign all of engines, factories, fuels, motor oil and car's form factors.
        Bull puckey. The choice of engine is at least somewhat independent of the choice of fuel; for instance, a spark-ignition piston engine will burn the same fuel as a spark-igniton Wankel, a diesel will burn anything that will ignite easily enough, and a Stirling or gas turbine can run on just about anything that burns, period. Fuels include:
        • light and medium petroleum distillates;
        • petroleum byproducts such as propane;
        • methane (fossil or biogenic);
        • vegetable oils and derivatives such as biodiesel;
        • heavy petroleum fractions;
        • wood, wood gas and charcoal;
        • coal.
        For any one of those fuels, I can cite an example of one of the above families of engines running on it. If an engine isn't being widely used, it's because it's difficult to manufacture or requires expensive materials. Right now we are using the least-expensive (and thus most cost-efficient) technology we've got, and that's the right thing to do.
        The design we use now is not the best one, it just happens to be the one whole automobile industry is shaped around.
        In a word, hogwash. There are a host of different engine designs around, and some of them have even achieved some presence in the marketplace. Examples:
        • Wankels
        • Stirlings
        • Gas turbines
        We don't use the Wankel because it has too much chamber surface area per unit displacement, causing heat losses to be greater than a piston engine and losing the efficiency race. We don't use Stirlings because they are external-combustion engines requiring very high temperatures to be efficient, and the materials for the hot-side heat exchangers are not cheap. We don't use gas turbines because they require (again) heat exchangers to be most efficient, and (for vehicles) nobody's come up with a design which isn't either too bulky or loses too much efficiency to leakage; for road vehicles, turbines remain the province of superchargers, not the main power producers.

        A lot of research money has been expended on these engines in the past. Superior technologies do win out, just as fuel injection has displaced carburetors from all US production cars. If you can come up with a way to beat the technical problems which prevent any one of these engines from being manufactured as cheaply as a piston engine while meeting the same efficiency, emissions, noise etc. requirements, the world will beat a path to your door.

        • We don't use gas turbines because they require (again) heat exchangers to be most efficient, and (for vehicles) nobody's come up with a design which isn't either too bulky or loses too much efficiency to leakage; for road vehicles, turbines remain the province of superchargers, not the main power producers.

          I am not trying to challenge you. I'd really like to know. Why does the M1 Abrams tank use a turbine? And if there is a good reason for it doing so, why doesn't the M2 Bradley AIFV? I know they use

        • by Anonymous Coward


          There are only about two major reasons why Rotary (or Orbital) engines are not in wider use (I used to work for a lab that worked on them). First the pins wear out causing gas leakage... we couldn't solve that one... not that the existing pins are not reliable... but they wear out, and repairs are *very* expensive. Secondly most leak oil, though ours didn't any more than a normal engine... and I am told that the new Mazda one's don't suffer that either.

        • I'm a chemical engineer, not a mechnaical engineer, so I may be wrong about the engines. But I see that you missing my point about the industry.

          For example our current ICE's are very intolerant about bad fuel while the others designs you cite aren't. Most of gasoline isn't directly separated petrolium, but produced from it by not-so-inexpensive processes. However since we already invested billions of R&D to produce gasoline efficiently and trillions on refineries, it can be produced relatively cheaply

    • I thought about a design like this many years ago and concluded that there would be major difficulties sealing in the combustion gases. I guess time will tell whether the problem has been solved.

      An additional problem is the law of conservation of energy or Newton's third law. It'll be interesting to see how his "patentable" design keeps the pistons rotating within a common torus.
    • Yes, there are many, many possible designs for internal combustion engines. Here is an interesting site which links to many different designs. My favorite among them is probably the ball piston design. http://www.monito.com/wankel/alteralter.html
    • After reconsidering the flash animations, I realized that this engine does not have a compression stroke. (The compression part of the 4-stroke cycle is the thing which made internal-combustion engines efficient enough to be worthwhile; without compression, you cannot extract nearly as much energy from the burned gases before you are back down to atmospheric pressure and have to exhaust them with all their residual heat.) If there is to be any compression, this engine is going to have to generate it externa
      • Not a throwback (Score:3, Informative)

        by Noel ( 1451 )

        Nope. Read the white paper. It describes the compression and expansion clearly. Here's the process:

        1. The perpendicular rotary valve closes off the torus ahead of the piston
        2. The intake charge is compressed into a combustion chamber, which is outside of the torus
        3. Another (rotary? solenoid?) valve closes the intake port of the combustion chamber
        4. The perpendicular valve opens to allow the piston to pass
        5. The fuel is injected into the combustion chamber and ignited
        6. After the piston is past the perpendicular valv
        • Read the white paper. It describes the compression and expansion clearly.

          Funny, I thought I had. I must've been misled by the utter lack of coverage of the pertinent issues in the animations.

          Advantages:

          • Since the piston does not form part of the combustion chamber, there is much more freedom in designing the combustion chamber for efficiency -- lower surface/volume ratio (unlike a Wankel) and few crevices that trap unburned charge

          I count that as a disadvantage. The separate combustion chamber means

  • Ok, I'm confused... (Score:3, Interesting)

    by Randolpho ( 628485 ) on Monday April 14, 2003 @02:24PM (#5729687) Homepage Journal
    How does the main flywheel maintain its rotation? If it's transferring energy to another wheel, it will slow down, friction notwithstanding. One would think that pistons would still be needed to keep the big wheel turning.
    • It's a flywheel after all. There's a good deal of energy stored in it's rotation. Inertia alone would be sufficient to complete the cycle.

      Now here's an interesting thought. You have two (hopefully dynamicaly balanced) flywheels (aka "Gyroscopes") with their axes perpendicular to eachother... very similar to the gyroscope arrangement in a navigational gimbal - used to make a platform that is rotationally stable to provide a reference point for measuring the rotation of your craft.

      What would happen if you m
      • Er... I wasn't trying to discount gyroscopic motion, but the problem is that the 2nd flywheel (at least in the animations) is clearly being "hit" by the main flywheel to transfer energy; it looked almost like a two-tooth gear. That looks to me like it would substantially reduce the energy in the main flywheel from the impact, even despite the little ramp built in.

        And, as I said, this was also despite friction, which would also be a necessary thing to worry about given that the flywheel is mounted somewhere
        • Actually, I think the little gear-thingy is being rotated by gears, not the impact of the ramps... it's just timed to maintain a decent (though not perfect) seal.
        • by Smidge204 ( 605297 ) on Monday April 14, 2003 @03:49PM (#5730413) Journal
          Ah.

          No, the second wheel is not being hit by the main wheel. That would be bad. The taper on the "wings" is to provide an offset. (The wings act as valves - blocking off ports in the top and bottom of the engine body.)

          The "vertical" wheel is driven by a gear and belt system from the "horizontal" wheel. I would've thought all the threads about timing belts/chains would have tipped it off, if you somehow managed to not notice the huge belt and pulley assembly on the sife of the engine in those 3D models.

          There doesn't have to be a flywheel. The inertial mass of the components provides that function.
          =Smidge=
      • You have two (hopefully dynamicaly balanced) flywheels (aka "Gyroscopes") with their axes perpendicular to eachother... very similar to the gyroscope arrangement in a navigational gimbal...

        A navigational gyro table uses three gyroscopes as sensors; the actual rotation of the table to keep it fixed in space is done with motors, not torque from the gyros. If you applied any torque to the gyros, they would precess and wouldn't be pointing in the same direction any longer.

        The total gyroscopic moment of the

  • Timing (Score:4, Interesting)

    by lirkbald ( 119477 ) on Monday April 14, 2003 @02:25PM (#5729697)
    Well, I looked at the animations. Neat idea, I think. But what happens if that timing belt goes? It looks to me like the thing would smash itself to pieces.

    What would happen if a timing belt gave out on a 'normal' cylinder-based engine? I'm not too knowledgable about engines, but it doesn't seem like it would be quite as catastrophic.
    • Re:Timing (Score:4, Informative)

      by Beatbyte ( 163694 ) on Monday April 14, 2003 @02:32PM (#5729754) Homepage
      timing belt on a piston based engine goes bad, your timing goes way off and the engine won't be functional until its replaced.

      that does seem to be a huge problem with this engine's design. it may be a timing chain (less prone to failure) on these engines though.

      rotary is the best engine design when it comes to failures, but is also not very efficient and seems to have been dropped by everyone (basically mazda).
    • by PD ( 9577 )
      Timing belt failures are bad on regular engines too. There's little clearance between the valves that let in fuel and the tops of the pistons. When the belt breaks, the valves lose their syncronization and will be opening at the same time that the piston is going up. When the two meet, you've got a recipe for instant chunks of metal inside of your cylinders. The repair is very expensive, so you're better off replacing the engine if you can find a cheap used one.
      • Re:Timing (Score:3, Informative)

        by Rip!ey ( 599235 )
        Timing belt failures are bad on regular engines too.

        Not always. As a mechanic by trade, I can offer the following...

        It actually comes down to how they designed the engine. Generally, an overhead valve engine is either free-running, or it is not. If it is free running, then the pistons can rise to top dead center without contacting any valve which is fully open. This is, as already stated, by design. In this case, a cam belt breakage will still leave you stranded, but the cost of repair will be limite
    • Nothing happens, the components attached simply cease. Same with the serpentine belt.

      The beauty of modern internal-combustion engines is that they aren't quite as dangerous in a failure as the old big-blocks they use to make in the 30s.
    • I am not very knowledgeable about cylinder-based engines either, so this information came from my mechanic. Take it with a grain of salt. Apparently, my mitsubishi has something called a "low-clearance" engine (i think that is the term) and if the timing belt fails, it will do very bad things to the engine. Specifically, I think he said it would bend valves. Again, I don't know what the hell this means, but it certainly seems that a timing belt failure can cause significant damage to a normal engine. I
    • Re:Timing (Score:4, Informative)

      by oyenstikker ( 536040 ) <[gro.enrybs] [ta] [todhsals]> on Monday April 14, 2003 @02:53PM (#5729902) Homepage Journal
      What happens when the timing belt goes on your reciprocating piston engine falls into one of two scenarios. If you have a "non-interference" engine, the valves stop moving in proper relation to the piston, your air, fuel, and exhaust just goes wherever it can, and the engine stops. You probably only need a new belt and to get the timing reset. If you have an "interference" engine, the valves will run into the piston. This can have catestrophic affects. Such as valves getting pushed right up through the head, and possibly even right through the hood. Then you're lucky if you only need new pistons, new valves, and a new head. But you're probably not lucky.
      • The mere fact of my valves appearing through my hood would cause me not to lable myslef as lucky. In fact decidely unlucky would spring to mind amongst other phrases
    • Re:Timing (Score:1, Informative)

      by Anonymous Coward
      Some internal combustion engines use gears instead of chains/belts so it isn't always an issue.
    • Re:Timing (Score:5, Informative)

      by FrostyWheaton ( 263146 ) <mark.frost@gmailMOSCOW.com minus city> on Monday April 14, 2003 @02:57PM (#5729935) Homepage
      But what happens if that timing belt goes?

      It depends....

      The timing belt/chain keeps the valves opening and closing in sync with the turning of the crankshaft. If that belt fails the valves will cease to move.

      In some (most?) enginges the valves do not travel past the highest point of travel of the piston at any time. In this case, all that will happen is the engine will cease working and need to have the timing belt/chain replaces.

      However if there is no clearance between the top of the piston's travel and the bottom of the valves travel (as in come higher performance engines) you will have catastrophic failure of some sort as the pistons collide with the valves. Repairs for this type of failure will be huge.

      To return to the topic: Failure of the timing belt in this engine would be very nasty. The rotating "piston" would collide directly with the auxilliary wheel most likely fusing the two together if not ejecting the smaller wheel from the engine. Either way, it would be niether pretty or repairable.

      • Even in those engines where the piston path does not interfere with the valves, timing failure might make such severe predetonation during the compression stroke that a hole is blown in the piston or the connecting rod is broken.
      • maybe they should just go with a gear train with its higher frictional losses than a timing belt...failure means destruction in this design.
  • by Paradise Pete ( 33184 ) on Monday April 14, 2003 @03:21PM (#5730128) Journal
    Mr. Pekau is an experienced mechanical engineer....In addition to Mr. Pekau's work, which is well documented

    IANAE, but this is likely to be a crackpot/scam venture.

    The phrasing I've quoted above, which come from the web site, are big red flags. They're trying to pitch Pekau instead of the engine. Along the lines of "he's really smart and knows what he's doing, so of course his engine works." This is how scam after scam after scam gets pitched. "Ignore all the nay-sayers, because they just don't understand what our guy has done."

    The phrase "which is well-documented" is also a tip off. Nobody says that unless it's not quite true.

    • You posted after I decided to post rather than moderate - I agree with you 100%.
    • by JUSTONEMORELATTE ( 584508 ) on Monday April 14, 2003 @06:03PM (#5731526) Homepage
      IAAE, and while I have no basis from which to say "this is likely to be a scam" I can certainly say that the site does NOT give me any kind of confidence that the concept works.
      They have a prototype, but only one picture of it.
      They have a video of the prototype in some sort of testing facility, but the sound is intermittent, the video cuts from scene to scene for no apparent reason, and there isn't ever a shot OF THE ENGINE actually running. Think "alien autopsy" but not as credible.

      Tell you what, guys. If you've got a WORKING PROTOTYPE of a revolutionary (no pun intended) internal combustion engine, and if you've already applied for the patents, then why not spend an hour producing a decent video of your invention in action?
      As they say, extra-ordinary claims require extra-ordinary proof.

      --
  • This reminds me of a nutating (wobbling, essentially) sphere engine I read about at McMaster Motor [mcmastermotor.com].

    I have a little more faith in McMaster's credentials, and the design seems more realistic.

  • by Anonymous Coward
    the problem is always pressure seals, and take a look at what would be needed for the 'flywheel' on this one. wake me after they've dealt with that, and i expect it'll be some years, if ever.

    the wankel worked, btw. it just didn't turn out to be much more efficient because the piston-crank method is so refined. it was more of a marketing disaster because mazda made them a little too cheaply after a big PR campaign. they had to remove it from their sedan line but could keep in their sports car because those
  • The main problem... (Score:4, Interesting)

    by Muerte23 ( 178626 ) on Tuesday April 15, 2003 @01:16AM (#5733699) Journal
    Is the precise timing required by the whole system. You see the vertical wheel with the notch? That notch has to pass the little wings on the rotor exactly on two sliding surfaces.

    Those tight fit parts that absolutely fly by each other have to meet, slide, and keep a pretty good seal. Each time the timing chain is a little off, say to increase or decrease in power, they will miss a little, bonk, and get worn. Hot exhaust gasses slipping through will probably cause preignition in the little transfer tube. Nasty.

    Also notice how much physical distance the compression arms of the rotor have to move each cycle. Can you imagine the heat from friction and the lubrication required? And the kinds of seals that you would need? I guess you could get decent lubrication by using the rotor as some sort of centrifugal oil pump, but still the wear would be nasty.

    Consider as well that it's basically a 2 cylinder 4-stroke engine. It's gotta be a pretty good size and run at a pretty high RPM to get enough power to be really useful.

    Don't count on this one.

    • I'm not so worried about the timing. That can be engineered pretty easily. Now, plainly, if the timing chain breaks on this thing, you'll have a lot worse problems than holed pistons and bent valves. The whole thing would probably have to be scrapped.
      This thing, however, faces the problem of keeping a unidirectional slider lubricated and sealing on the power rotor, and on the valve rotor, adds to that the problem of a continuously made-broken seal, where the gap goes by.
      One thing they don't seem to men
  • If we get hydrogen as fuel source I'm all for sticking in a normal engine.

    ...the problem with hydrogen is that overall, it is not the slightest bit cleaner. It's cleaner to BURN, but to make it, the current popular proposal is to make it from, guess what, petroleum or natural gas. You just lost, best case, half the argument for alternative energy- ALTERNATIVE :-) Worst case, you're creating just as much pollution because, say, it turns out the cheapest/easiest way to make hydrogen involves all sorts of

  • From the first page under concept:

    A reciprocating piston engine generates maximum combustion chamber pressure when the angle of the crankshaft is least effective.

    That's -sort of- correct, but the diagram is VERY misleading; it's implied that compression = the explosion. and worse, that the instant you start the explosion, you get all your power, which is simply not true.

    In a reciprocating piston engine, combustion is far from instantaneous. It's called the flame front speed, and it varies with compr

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