

A Foundry in Every Kitchen 310
WolfWithoutAClause writes "Bored with making the same old food or
plasma in your microwave? David Reid sounds like he is. He's using his domestic microwave oven to melt iron, silver and bronze! Over 900C! I don't know about you, but I'm going to be checking the temperature of my pizza rather more carefully in future..."
For more cool Microwave science... (Score:4, Informative)
A burned out light-bulb causes some interesting things to happen as well
sterilizing aol cd's (Score:3, Funny)
Re:sterilizing aol cd's (Score:2, Interesting)
Re:For more cool Microwave science... (Score:2)
Make your own jewlery (Score:5, Funny)
Re:Make your own jewlery (Score:3, Funny)
Microwave Pizza?? (Score:4, Insightful)
Who in the world microwaves pizza? It gets very soggy and loses almost any redeeming qualities.
Re:Microwave Pizza?? (Score:3, Insightful)
A lot of people. And the ones that know how to operate a microwave properly enjoy it more than the twits that don't.
Re:Microwave Pizza?? (Score:2)
Re:Microwave Pizza?? (Score:2)
I don't know about you, but when I wake up after a hard night of drinking and I can barely see straight... microwaved pizza is heaven on earth. Actually, any food that can be made in less than 3 minutes and doesn't cause too much loud noise is heaven.
You uncircumcised heathens! (Score:5, Funny)
When people ask "What's this world coming to?" you can be sure that people who microwave perfect precious left over pizza are at fault. Filthy animals!
Re:You uncircumcised heathens! (Score:2)
Re:Microwave Pizza?? (Score:2)
My old one hit 220' in about half an hour.
My NEW one does the same in about TEN mins - and hits 250'!!!!
I can be eating real pizza from a standing cold start in about 20 minutes!
Re:Microwave Pizza?? (Score:2)
Re:Ummm, "Microwavable Pizza"? They sell it. (Score:2)
Re:Microwave Pizza?? (Score:2)
Hmm (Score:2, Insightful)
Ack, I'm caught between rolling my eyes and saying "Well, a lot of progress is made by people who don't know what they shouldn't be doing."
What the hell, good luck guys. If you plan on reaching 900 degrees, I strongly suggest tearing apart that microwave and rebuilding it out of stuff that can take the heat.
Re:Hmm (Score:3, Informative)
warranty (Score:3)
now on slightly related topic
When food, (containing water, a very efficient absorber), is placed in a microwave field having a frequency of 2.4 5GHz, virtually all the microwave energy is converted to heat.
Now this raises all sorts of interesting safety questions about wireless networking, as well as the current generation of wireless telephones I see down at Staples, etc.
IDEA (Score:2)
Re:warranty (Score:2)
Actually, I mas making a reference to those people who worry about the environmental effects of electromagnetic radiation [emfguru.org]. I can see them having a bird once they figure this out.
I remember some friends who were all worked in a radar shop in the Navy. Too small a statisitical sample, of course, but one of their complaints was that everyone who worked on that equipment only had girls for children. No boys.
fast forward to a highly networked environment in the same general frequency range ...
Re:warranty (Score:2)
fast forward to a highly networked environment in the same general frequency range
thats all that is required to make girls? high frequency microwave emissions?! this is great! even better than the way i saw on weird science.
but uh - will I still be able to select the breast size like they do on the movie?
now the future of geekdom is all female. wonderful for us huh?
Tool of a thousand uses. (Score:2, Interesting)
Microwave grape racing (Score:2)
More fun: Microwave grape racing. Steam builds up inside, and jets out the stem hole and the grapes scoot around inside the microwave. Ocasionally, the stem hole is too small/plugged with seeds/still has a piece of stem inside, in which case they explode on the starting line.
Microwaves are potentially dangerous---no shit. (Score:5, Informative)
microwaves are high voltage, high current devices. they can kill you EVEN IF THE POWER IS OFF AND THE DEVICE IS UNPLUGGED (ex: by discharging of a large capacitor). Unless you really know what you are doing, don't open one up. i've been trained in servicing electronics, and even i wouln't go near one of these things.
see: Notes on the Troubleshooting and Repair of Microwave Ovens [drexel.edu] for more information.
Re:Microwaves are potentially dangerous---no shit. (Score:4, Informative)
microwaves are high voltage, high current devices. they can kill you EVEN IF THE POWER IS OFF AND THE DEVICE IS UNPLUGGED (ex: by discharging of a large capacitor). Unless you really know what you are doing, don't open one up. i've been trained in servicing electronics, and even i wouln't go near one of these things.
Good call. If you still feel the urge to work on them, good work habits include wearing good insulated shoes and working with ONE HAND only (other behind your back!), which limits most current paths to just your hand. Usually the worse thing that happens is your hand is tossed off of what you're working, but you're less likely to have a path through your heart, which is when it gets dangerous... Another safety precaution is to discharge the caps with a screwdriver (but be careful, might damage something with a dead short!)
Re:Microwaves are potentially dangerous---no shit. (Score:3, Informative)
Just to be sure, as you can't be too careful, discharge those damn things _TROUGH A RESISTOR, NOT BY SHORTING_.
Re:Microwaves are potentially dangerous---no shit. (Score:5, Informative)
Now as for servicing a microwave, 9 time out of 10 they have a partial diagram in them, that shows the major componits. Once you have this, it is easy to work on one, as long as you know the basics of how a microwave works.
Short version of how a microwave works (for food!). First, power comes into the unit, goes through a set-up transformer, is rectified, and smoothed though the cap(s). Then this high voltage is applied to the magnatron (the thing that makes microwaves), and the resulting radiation is couppled into a waveguide. In this waveguide is a metal disk with holes in it, that "stirs" the microve energy. From here it goes into the chamber, and heats your food. It accomplices because the water in food absorbs the 2.4 GHz radiation.
That's how it works.
Re:Microwaves are potentially dangerous---no shit. (Score:2)
Don't overestimate the
Joe
Re:Microwaves are potentially dangerous---no shit. (Score:2)
Actually, I would say it's a lot more irresponsible to HIDE how a microwave works from 12 year olds. Yes, the microwave is a high voltage device, yes, microwaves can cook flesh, all the more reason to explain how a microwave works and under what conditions they're perfectly safe. (Namely when you leave the door closed, never mess with the insides, and just push the buttons.)
If you leave people sufficiently curious they might take it upon themself to investigate before they know what they're getting themselves into.
Re:Microwaves are potentially dangerous---no shit. (Score:2)
"...it is easy to work on one"
"All you have to do is put a large screw driver across the cap to test if it is safe to handle."
He never even mentions unpluging the darn thing. See, I'm used to not unplugging many of the toys I play with before I work on them (trains, computers, cars). Following the instructions here could kill me. (Of course, after 18 years of "experience", I am learning to unplug and turn off at the breaker, especially when I don't know what the hell I'm doing.
I agree, teaching someone how things work is great. Implying that working on a microwave is safe with as few instructions as were presented is irresponsible.
I live in the midwest, when common last words are "Hey y'all, watch this." I don't know that we need any more encouragement here.
Joe
Re:Microwaves are potentially dangerous---no shit. (Score:2)
You see, when I referred to 12 year olds, it was a generalization. Though you may be the smartest 12 year old that ever lived, there are some that wont be nearly as remarkable. Not everyone is above average. Not everyone understands what might be dangerous.
If you open up your microwave with only the knowlege that the previous poster submitted, there are still a multitude of ways to kill yourself. It is irresponsible to ignore that. The standard 12 year old, obviously not someone of your great accomplishment, has less experience in the real world to measure the posting and decide for him/herself that the poster may missed a few of the dangers still lurking in the disassembly of a microwave oven.
I'm sorry to hear about your home life. I hope you develop a support network of friends.
Joe
Nothing here about messing with the insides.... (Score:2)
Yes, you are right, microwave radiation levels from an oven and the high voltage levels are unhealthy. However these things are usually quite reliable, although there is usually an internal fuse that can blow.
What concerns me more is that the heat build up from a glowing crucible of molten metal is somewhat more than from a pizza. Such heat isn't going to do the cabling or the door much good.
Re:Nothing here about messing with the insides.... (Score:2)
Re:Nothing here about messing with the insides.... (Score:2)
Re:Microwaves are potentially dangerous---no shit. (Score:3, Insightful)
no, i've taken apart tv's... television sets are high voltage, low current devices. if you zap yourself on the tube, it'll hurt like hell, but won't kill you. microwaves are a completely different animal.. even if i did own the tool required to properly discharge a capacitor, what makes you think that there's only one cap in there that can kill you? unless you have the schematic/servic manual (which are typically only available to authorized service centers), you don't know for sure
anyways, even if this fear does stem from ignorance (which it does), just because i've been trained in a related area does not mean i even repair electronics for a living (i don't) or even have the desire to learn how to service a microwave (i have better things to do with my time).
anyways, i was just letting the less informed know about this; but since you're so gung-ho about these things, make sure you wrap your fucking balls in tin-foil, because these things can give off a dangerous amount of radiation also. but you already knew that, didn't you.
Re:Microwaves are potentially dangerous---no shit. (Score:2)
That was awesome.
Re:Microwaves are potentially dangerous---no shit. (Score:2)
When someone claims to be "letting the less informed know", but doesn't know there's a difference [nytimes.com] between ionizing (cancer causing, e.g. X-rays) radiation and non-ionizing radiation, I find it hard to take anything they say seriously. Do people get cancer from steam radiators in old apartment buildings? They radiate heat, so I guess I'd better wrap my family jewels in lead to be safe. Moron.
Re:Microwaves are potentially dangerous---no shit. (Score:2)
Your example of 'radiators' in old houses is only a couple of orders of magnitude too small to be true. I imagine those crazy vulcanologists in their silver, heat-reflective suits know a thing or two about the effects of high IR radiation. They wrap their whole bodies in tinfoil.
Note that the original poster mentioned tinfoil, which is a reasonable shield against microwaves. If he had intended to imply ionizing radiation (other than alpha particles), lead (as you stated) would make a much better shield.
Re:Microwaves are potentially dangerous---no shit. (Score:2)
If he'd meant NON-ionizing radiation, he wouldn't have advised protecting the testicles. Please read the article I linked to previously [nytimes.com], as it contains actual facts about microwaves vs. testicles. As for his choice of aluminum foil instead of lead, this fits nicely with my theory that he is ill-informed. If he thinks microwaves can hurt your nuts without you knowing it, it seems reasonable to expect him to think
Re:Microwaves are potentially dangerous---no shit. (Score:2)
As far as ascribing "Tinfoil hat crowd" status to the original poster, you may be right, but my point that tinfoil is a better precautionary measure against high RF levels than ionizing radiation is still true.
I think we're vehemently agreeing.
Re:Microwaves are potentially dangerous---no shit. (Score:2)
You're not supposed to use tinfoil in a microwave--put your balls in a glass dish instead, and cover them with a cloth if you don't want them to dry out too much.
Pizza won't hit 900 Celcius (Score:2, Insightful)
Re:Pizza won't hit 900 Celcius (Score:3, Interesting)
Thankfully it was only somewhat superheated, leading to violent bubbling and some spill over, and not the kind of violent explosion your link suggests is possible.
Re:Pizza won't hit 900 Celcius (Score:5, Insightful)
As anyone who's ever bitten into fried mozzarella sticks can attest.. cheese is the one magic food that has the potential to turn into molten lava.
Re:Pizza won't hit 900 Celcius (Score:2)
Pizza contains water.
But water evaporates at 100C - once water is gone, the microwaves don't have any materials that will convert the wave energy to heat - thus foods don't really reach temps much higher than boiling. (This is why Mirowaves don't brown things - without metal foils etc.)
Water Molecules are excited by the microwaves, and are heated.
Oil on the otherhand isn't heated at all.
Here's an exp. for you. A few cc's of oil and a few cc's of water in the microwave. Heat for a bit. See which is hot.
It won't be the oil.
Cheers!
Re:Pizza won't hit 900 Celcius (Score:2)
Pizza oil contains some suspended polar molecules, so it gets heated; that's why plastic containers used to heat pizza develops nicks. The HOT oil melts the plastic.
Check out this page [amasci.com] for more info, and goo dlinks to even more.
-Billy
OK. (Score:2, Funny)
New bronze age. How about basalt? (Score:2)
Info on the elements, OT but close (no bronze or basalt, but iron [speclab.com]: http://www.speclab.com/elements/ [speclab.com] Has melting points and a lot of other data apparently cribbed from CRC.
P.S. don't forget this [meetup.com]
DOH .... (Score:2)
Damn ... now does anyone have an Open-Source ceramic shell slurry mixture?
Clothes Dryer (Score:5, Interesting)
I wish I had the money back then to persue the idea.
Re:Clothes Dryer (Score:2)
Or you REALLY don't want to stand in front of it for 15 minutes waiting for your jeans to dry!
I could be wrong about that, but even if some physicist cares to correct me, it's not something I'll be trying any time soon.
A vacuum dryer (Score:3, Insightful)
Oh shit, patent, patent...
Course, actually reading other posts might help (Score:2)
Button fly, oh my (Score:2)
Still, perhaps a dedicated sock/underwear dryer would be of some use. You could make a very small combination unit that would wash, then dry, and spit them out - you'd only need one pair of socks!! Or at least be able to get a clear pair of socks in about five min if you realized you needed to do the wash the night before.
My student accomodation warned against doing this (Score:2)
Hmmmm
At my university the microwaves in the student accomodation had warnings on them not to dry cloths as they could catch fire.
Dunno if there is any truth in that, but I suppose in a microwave without a turntable (yes, these were cheap micowaves!), localised points could get very hot....
Re:My student accomodation warned against doing th (Score:2)
In a pinch, you can microwave your socks/boxers to kill the little nasties that make them smell funny. Even with a turntable, however, leaving them in for too long *will* result in a fire.
Not that I speak from personal experience or anything. I, uhm, heard this from a friend.
Re:Clothes Dryer (Score:2)
Micro-foundry! That's hot! (Score:2)
*assuming* that this technique ultimately becomes stable and useable in a home microwave (safety, cost, repeatability, yada yada), this would open up wonderful avenues -- imagine making your own jewelry and robotics parts without building a blast furnace!
I bet there could also be plastics that would be compatible with this process. Excellent for product prototyping.
The reality, though, is that it'll never be commercialized to the extent of becoming a hobbyist kit. Too bad.
Re:Micro-foundry! That's hot! (Score:2)
Re:Micro-foundry! That's hot! (Score:2)
it would be cooler.... (Score:3, Funny)
If the microwave could somehow have a thermostatic control, I could take a bag of grade-5 bolts and nuke them to a grade-8 tensile strength. The button for 1040-steel alloy can go next to the popcorn button.
:-)
To properly control the grain structure of the metal, the heating & cooling processes have to be controlled precisely for temperature vs. time (very non-linear and not instinctive). Introduce a quenching process in the microwave, and I bet you could make some serious bucks selling/operating this thing.
Re:it would be cooler.... (Score:2)
Basic microwave physics (Score:2)
The inner layers of the mold (including the cup holding the metal stock) contain carbon fibers and ferrite granules, which absorb the microwave and warm up. From there, the heat has to get into the metal by conduction.
Explanation: microwaves are oscillating electrical and magnetic fields, with a wavelength of a few inches. When these hit a good conductor (the metal stock or the walls of the microwave chamber), current flows just under the surface of the metal, generating electromagnetic fields that cancel the incoming microwaves and transmit them back. In other words, the metal reflects the microwaves, and only a tiny percentage of the heat is absorbed by electrical resistance. So you can't melt silver by just putting it in an invisible-to-microwave ceramic crucible and nuking; you need something that absorbs microwaves instead of reflecting. (Food, water, and poodles are all conductive but too high resistance to reflect microwaves well, so they are good absorbers, but make terrible crucibles. 8-) Reid also tried graphite crucibles, but while graphite is higher resistance than metal, it is still not enough resistance for good absorption.
By mixing carbon fiber into ceramics, Reid made a crucible absorb microwaves, but it wouldn't get hot enough - either the carbon fiber isn't a good enough absorber, or it's resistance changes as it heats up until it isn't effective anymore. So he went for another absorbtion mechanism: under the right circumstances the magnetic field of a magnetic material will oscillate in response to an impinging field. This basically requires the atoms to rotate back and forth, and heat is generated in the process. The magnetic field of the material lags behind the impinging field (called "hysteresis"); plotting the impinging and internal field on X and Y axes, the internal field traces out a rough quadrangle instead of a line and the area enclosed = lost energy = heat.
The magnetic ferrite granules Reid used were not good enough absorbers by themselves; I suspect that the material is too magnetically "hard" so it wasn't responding to the microwaves at room temperature. But a layer of carbon fiber/ceramic warmed up the granules, probably making them "softer", and then they absorbed microwaves quite well. Reid found that the maximum temperature was 1100C, enough to melt cast iron, but not steel. (Excessive carbon makes cast iron lower melting but brittle.) He says the ferrite "fluxes" at this temperature - I think that means it melts. At any rate, all magnetic materials will lose their magetism at some temperature.
So it gets hot enough for jewelry work, and maybe a few other things. (See the article for the practical details of building and insulating the crucible/mold.) Could it get hotter with different materials? You need something that remains a good absorber at high temperatures. Maybe a composite of platinum resistance wire alloy fibers in ceramic?
Choice of metarials. (Score:2, Funny)
Photos overexposed (Score:5, Interesting)
More fun with microwaves (Score:2, Funny)
Run the microwave for 10-15 seconds. The grape will spark and then burst into flames. Many all-nighters in college were punctuated with breaks to show people this wonderous phenomenon in the dorm microwaves, and now you too can try it at home. yay.
Re:More fun with microwaves (Score:3, Funny)
Re:More fun with microwaves (Score:2)
Did you ever try eating it then? I've made micromarshmallows as snacks for my friends. It's a lot quicker than a campfire for making smores, and potentially more fun. Try filling an entire bowl with marshmallows.
Don't Try This at Home, Kids! (Score:5, Funny)
A Pedantic Correction (Score:2)
You don't melt iron. You melt -steel-, which is an alloy of iron and carbon, with a variable melting point depending on the carbon content(more carbon, lower melting point).
The question about the microwave use is not my issue. ;)
Re:A Pedantic Correction (Score:2)
JOhn
Re:A Pedantic Correction (Score:2)
Go RTFA - it clearly states he can't get it hot enough to melt STEEL yet.
metal clays are easier to work with (Score:4, Informative)
Other than that, the technique sounds unnecessarily laborious and complex. There are easier ways to melt metal, even at home. Thermite, for example, should appeal to people who like fireworks. Basic textbooks on inorganic chemistry, mineralogy, and metallurgy can tell you how. (Don't people learn this stuff in high school chemistry anymore?)
Re:metal clays are easier to work with (Score:2)
The problem with thermite is that the resulting metal is going to be horribly impure (yes, I've made thermite, many times).
Other than having to sit around for several minutes instead of a few seconds, I don't see how the microwave melting method is harder.
A bigarsed propane jet, on the other hand, would be quite convenient and probably cheaper (electric heating is expensive even when perfectly efficient, and the microwave method was noted as losing much of the supplied energy). A friend has been melting aluminum with this method (why it hasn't burst into flames in his face, I don't know - don't try this at home).
Re:metal clays are easier to work with (Score:2)
Yes, that's the issue: the mold is more complex than for other methods.
(The other part that's going to be laboriously and complex is to convince the cook in the house to let you use the microwave for metallurgy :-)
Re:metal clays are easier to work with (Score:2)
I agree that this is true for metal clay, but for anything else it sounds like about the same amount of work. Slathering on clay paste isn't terribly difficult or time-consuming.
Re. metal clay - it seems to me that this would be "cooked" only enough to sinter the metal grains together, as opposed to fusing them (and in the process melting your figure). This would result in a weaker resulting object. Is this correct, or am I missing something about the casting process?
Do not try this at home! (Score:5, Informative)
A serious problem with pouring molten metals is the risk of moisture in the moulds. For example, if a fly happened to be in the mould when the metal was poured, the metal would explode from the moisture with enough force to hit the ceiling. I sure don't want to be in a room when its raining molten metal!
Re:Do not try this at home! (Score:2)
However, the example you give wouldn't work- any moisture gets cooked off by the microwave in the first 30 seconds- don't forget he's microwaving the mold at the same time as heating the metal; any fly would be dessicated long before.
However, I'm not saying there aren't other safety issues, any time you have that much heat energy in one place there's potential for catastophic failure. (e.g. what happens if the mold suddenly cracks due to the heat when he's holding it?)
yes it will burn through your skin (Score:2)
I have seen it happen on a small scale. One day many years ago we young idiots were casting bullets for the long rifle and poured the lead into the mold while it still had a bit of water in it. It exploded out and a drop of it hit my brother's arm. Yes, it did burn right into the flesh, and that was only lead with its front-porch melting point.
If its trajectory had been slightly different it would have hit his eye.
You be careful, now, hear?
Re:Do not try this at home! (Score:2)
I'd give you the finger, but I burned all mine off.
Re:Obligitatory moderation complaint. (Score:2)
I've had the experience of rating a post at + 1 ("funny", IIRC), clicking the Moderate button, and seeing it actually get moderated -1 "overrated". I'm sure the little rating window was correct before I scrolled down to the bottom to fing the moderate button, so seems like there might be a bug in the code.
Wait a minute... (Score:2)
Using Microwaves to combust Aluminium at 1470 C (Score:3, Interesting)
Microwave to heat – best container material (Score:5, Informative)
Now the described experiment used several different containers for the metal. These containers absorb the microwave and convert them into heat. To obtain the best container material, you should look for materials whose vibration energy of some of its atom bonding matches that of the O-H bonding in water.
The O-H bond has been chosen as most food contains water. Materials without water will not heat in a microwave oven. (Unless it contains molecules that match the frequency in other ways).
Re:Microwave to heat – best container material (Score:2)
Re:Microwave to heat – best container material (Score:2, Interesting)
Re:Microwave to heat – best container material (Score:2)
The simple fact that this person is melting metals proves that there's some other mechanism at work, and further, it's almost certain that this other mechanism is more powerful than the hypothetical water resonance.
Here is a page [amasci.com] which discusses many "myths" about microwaves, including this one. It also contains some _facinating_ experiments, lots of fun. My favorite is microwaving a light bulb (not listed on that page, but a surprising color light show you can look up elsewhere -- caution, don't try it without the safety precautions).
-Billy
Weaponry (Score:5, Funny)
Oh, you're all geeks.... the lot of you... Not nerds like the site says, GEEKS!
The worst thing about this is that some of you here will actually think this will Get you chicks!
Argh! I need my pills? Where are my pills?
Knows what he's doing. (Score:3, Informative)
This could have a lot of implications for small, specialist casters and jewellers. I'm assuming a custom-built microwave foundry would cost just a tad more than a domestic model, but assuming it was built with safety in mind, its probably going to be a hell of a lot more convenient for some people (education institutes) than gas or electric casting overn.
And centrifugal casters in particular scare the shit out of me; Im always positive the bastards are going to break up, fly apart, spew molten metal everywhere...
Safety First (Score:2, Informative)
A tiny splash of molten metal is very painful, as I'm sure everyone here can imagine. Saying that though, this is nothing compared to an explosion that can happen if any moisture is present in the metal. Superheating even the tiniest drop of water makes it expand - BANG! We used to 'sweat' the ingots for 30 minutes before melting them down. I'm sure a microwave probably heats the metal slowly but you wouldn't catch me playing with it.
Re:Safety First (Score:2)
It expands as it gets cold.
Microwave rocket engines (Score:3, Interesting)
Step 1: Set microwave timer to 60 seconds, high power (they were using a standard off the shelf of Target microwave)
Step 2, turn on helium flow
Step 3:Hit start button
The engine then ran until the microwave dinged and it turned off. They said they usually got only 6 months of use out of the microwave before it burned out, since "It wasnt designed to run a rocket engine"
Ever wanted a hollow penny? (Score:2)
Now you can make your very own! The old US penny is made of 95% copper, 5% zinc. The new ones are 97.5% zinc, 2.5% copper (the zinc is on the inside, the copper is in a thin outer layer). Zinc melts at significantly lower temps than copper...so scratch a new penny down to the shiny zinc, nuke it in the crucible, and out will flow the molten zinc, leaving a hollow penny!
Re:There's an easier way! (Score:2)
It's to protect the plastic floor of oven. (Score:4, Informative)
Re:Microwaved food unhealthy (Score:2)
I just can't decide...
Tim
Re:Food Temp Up to 250 (Score:2)
Go read it, you'll learn something!
Re:Food Temp Up to 250 (Score:2)
Don't give me a lengthy reply, I can't be bothered. Instead, just give me the gist of it.
;)
Re:Hey, that's my senior project!! (Score:2)