India plans to build a moon-orbiting space station by 2040 that will support crewed missions to the moon and serve as a hub for scientific research. Space Magazine reports: If all goes according to plan, the lunar space station will be completed around the same time the nation's astronauts land on the moon, with construction of a permanent base on the surface before 2050. The lunar space station appears to be the third and final phase of India's moon exploration efforts. [...]

The lunar space station may be similar to the one India plans to build in Earth orbit, known as the Bharatiya Antariksh Station, or BAS. The development of this station's first module, BAS-1, was greenlit by the Indian government in September. Officials have said the first module will be launched to low Earth orbit by 2028, and the entire station will be operational by 2035.

"NASA has emphasized the ISS crew is in no immediate danger," reports Space.com. "The leaking area in the Russian segment of the orbital complex has been ongoing for five years," and "there was a temporary increase in the leak rate that was patched earlier this year..."

Former astronaut Bob Cabana emphasized that troubleshooting is ongoing during a brief livestreamed meeting on Wednesday. But NASA and Roscosmos "don't have a common understanding of what the likely root causes or the severity of the consequences of these leaks." "The Russian position is that the most probable cause of the cracks is high cycling caused by micro-vibrations," Cabana said, referring to flexing of metal and similar components that heat and cool as the ISS orbits in and out of sunlight. "NASA believes the PrK cracks are likely multi-causal — including pressure and mechanical stress, residual stress, material properties and environmental exposures," Cabana continued.

NASA and Russia disagree about whether "continued operations are safe", he added, but the remedy for now is to keep the hatch closed between the U.S. and Russian side as investigations continue.

The two agencies will continue meeting to seek "common understanding of the structural integrity", Cabana pledged, but he did not provide a timeline. Academic and industry experts will also be consulted.

"After safely splashing down on Earth as part of NASA's SpaceX Crew-8 mission Friday, a NASA astronaut experienced a medical issue," NASA reported Friday.

But today there's an update: After an overnight stay at Ascension Sacred Heart Pensacola in Florida, the NASA astronaut was released and returned to NASA's Johnson Space Center in Houston Saturday. The crew member is in good health and will resume normal post-flight reconditioning with other crew members.

As part of NASA's SpaceX Crew-8 mission [SpaceX's eighth crew-rotation mission to the ISS], the astronaut was one of four crewmates who safely splashed down aboard their SpaceX Dragon spacecraft near Pensacola on October 25. The crew members completed a 235-day mission, 232 days of which were spent aboard the International Space Station conducting scientific research.

To protect the crew member's medical privacy, specific details on the individual's condition and identity will not be shared.

According to the Wall Street Journal, Boeing is weighing the sale of its space division. "The plans, which are reportedly at an early stage, could involve Boeing offloading the Starliner spacecraft and its projects supporting the International Space Station," reports The Verge. From the report: Boeing is facing a series of predicaments, including a fraud charge over 737 Max plane crashes and Starliner issues that left two astronauts at the ISS for months. Just this week, a Boeing-made satellite for Intelsat stopped working and fell apart suddenly after suffering an "anomaly."

"We're better off doing less and doing it better than doing more and not doing it well," Boeing CEO Kelly Ortberg said during an earnings call this week. "Clearly, our core of commercial airplanes and defense systems are going to stay with the Boeing Company for the long run. But there's probably some things on the fringe there that we can be more efficient with or that distract us from our main goal here."

However, sources tell the WSJ that Boeing will likely continue to oversee the Space Launch System, which will eventually help bring NASA astronauts back to the Moon. It's also reportedly expected to hang onto its commercial and military satellite businesses.

Four astronauts splashed down in the Gulf of Mexico on Friday after their record ISS mission stretched to eight months due to Boeing capsule malfunctions and hurricane disruptions. The SpaceX Dragon capsule landed off Florida's coast before dawn, carrying NASA astronauts Matthew Dominick, Michael Barratt, Jeanette Epps and Russian cosmonaut Alexander Grebenkin.

Technical issues with Boeing's Starliner capsule in September, followed by Hurricane Milton and persistent rough seas, delayed their planned return by two months. The crew launched in March as part of NASA's commercial crew program. Their replacements include Boeing Starliner test pilots Butch Wilmore and Suni Williams, whose mission expanded from eight days to eight months, alongside two SpaceX-launched astronauts. The new crew will remain aboard the station until February.

NASA will rely on SpaceX's Crew Dragon for two crewed missions to the ISS in 2025 while evaluating whether Boeing's Starliner requires another test flight for certification. SpaceNews reports: In an Oct. 15 statement, NASA said it will use Crew Dragon for both the Crew-10 mission to the ISS, scheduled for no earlier than February 2025, and the Crew-11 mission scheduled for no earlier than July. Crew-10 will fly NASA astronauts Anne McClain and Nichole Ayers along with astronaut Takuya Onishi from the Japanese space agency JAXA and Roscosmos cosmonaut Kirill Peskov. NASA has not yet announced the crew for the Crew-11 mission.

Earlier this year, NASA had hoped that Boeing's CST-100 Starliner would be certified in time to fly the early 2025 mission. Problems with the Crew Flight Test mission, which launched in June with NASA astronauts Butch Wilmore and Suni Williams on board, led NASA to conclude in July that the spacecraft would not be certified in time. It delayed that Starliner-1 mission from February to August 2025, moving up Crew-10 to February. NASA also announced then that it would prepare Crew-11 in parallel with Starliner-1 for launch in that August 2025 slot. "The timing and configuration of Starliner's next flight will be determined once a better understanding of Boeing's path to system certification is established," NASA said in its statement about the 2025 missions. "NASA is keeping options on the table for how best to achieve system certification, including windows of opportunity for a potential Starliner flight in 2025."

"SpaceX has temporarily grounded its Falcon 9 rocket," reports Space.com, "after the vehicle experienced an issue on the Crew-9 astronaut launch for NASA." Crew-9 lifted off on Saturday (Sept. 28) from Florida's Cape Canaveral Space Force Station, sending NASA astronaut Nick Hague and Russian cosmonaut Aleksandr Gorbunov aloft aboard the Crew Dragon capsule "Freedom" [for a 5-month stay, returning in February with Starliner's two astronauts]. Everything appeared to go well. The Falcon 9's first stage aced its landing shortly after liftoff, and the rocket's upper stage deployed Freedom into its proper orbit; the capsule is on track to arrive at the International Space Station (ISS) on Sunday afternoon (Sept. 29) as planned. But the upper stage experienced an issue after completing that job, SpaceX announced early Sunday morning.

"After today's successful launch of Crew-9, Falcon 9's second stage was disposed in the ocean as planned, but experienced an off-nominal deorbit burn. As a result, the second stage safely landed in the ocean, but outside of the targeted area. We will resume launching after we better understand root cause," SpaceX wrote in a post on X.

Indeed, a Falcon 9 had been scheduled to launch 20 broadband satellites for the company Eutelsat OneWeb from Vandenberg Space Force Base in California on Sunday night, but that liftoff has been postponed.

Ars Technica reports NASA officials operating the International Space Station "are seriously concerned about a small Russian part of the station" — because it's leaking.

The "PrK" tunnel connecting a larger module to a docking port "has been leaking since September 2019... In February of this year NASA identified an increase in the leak rate from less than 1 pound of atmosphere a day to 2.4 pounds a day, and in April this rate increased to 3.7 pounds a day." A new report, published Thursday by NASA's inspector general, provides details not previously released by the space agency that underline the severity of the problem...

Despite years of investigation, neither Russian nor US officials have identified the underlying cause of the leak. "Although the root cause of the leak remains unknown, both agencies have narrowed their focus to internal and external welds," the report, signed by Deputy Inspector General George A. Scott, states. The plan to mitigate the risk is to keep the hatch on the Zvezda module leading to the PrK tunnel closed. Eventually, if the leak worsens further, this hatch might need to be closed permanently, reducing the number of Russian docking ports on the space station from four to three.

Publicly, NASA has sought to minimize concerns about the cracking issue because it remains, to date, confined to the PrK tunnel and has not spread to other parts of the station. Nevertheless, Ars reported in June that the cracking issue has reached the highest level of concern on the space agency's 5x5 "risk matrix" to classify the likelihood and consequence of risks to spaceflight activities. The Russian leaks are now classified as a "5" both in terms of high likelihood and high consequence.
"According to NASA, Roscosmos is confident they will be able to monitor and close the hatch to the Service Module prior to the leak rate reaching an untenable level. However, NASA and Roscosmos have not reached an agreement on the point at which the leak rate is untenable."

The article adds that the Space Station should reach its end of life by either 2028 or 2030, and NASA "intends to transition its activities in low-Earth orbit onto private space stations," and has funded Axiom Space, Blue Origin, and Voyager Space for initial development.

"There is general uncertainty as to whether any of the private space station operators will be ready in 2030."

An anonymous reader quotes a report from CBC News: Stranded astronauts Butch Wilmore and Suni Williams said Friday it was hard to watch their Boeing capsule return to Earth without them. It was their first public comments since last week's return of the Boeing Starliner capsule that took them to the International Space Station in June. They remained behind after NASA determined the problem-plagued capsule posed too much risk for them to ride back in. "That's how it goes in this business," said Williams, adding that "you have to turn the page and look at the next opportunity."

Wilmore and Williams are now full-fledged station crew members, chipping in on routine maintenance and experiments. They, along with seven others on board, welcomed a Soyuz spacecraft carrying two Russians and an American earlier this week, temporarily raising the station population to 12, a near record. NASA astronauts Butch Wilmore and Suni Williams spoke to the press on Friday for the first time since their Boeing Starliner capsule returned to Earth without them. The two, who have been on the International Space Station since June 6, said they are taking the mission's unexpected extension into 2025 in stride -- even if it means they've had to change their voting plans. The transition to station life was "not that hard" since both had previous stints there, said Williams, who will soon take over as station commander. "This is my happy place. I love being up here in space," she said.

The two Starliner test pilots -- both retired U.S. navy captains and longtime NASA astronauts — will stay at the orbiting laboratory until late February. They have to wait for a SpaceX capsule to bring them back. That spacecraft is due to launch later this month with a reduced crew of two, with two empty seats for Wilmore and Williams for the return leg. The duo said they appreciated all the prayers and well wishes from strangers back home. Wilmore said he will miss out on family milestones such as being around for his youngest daughter's final year of high school. The astronauts, who prepared for eight days in space, will now be up there for eight months, which could have a greater impact on the body. "It is a bit of a change from a sprint to a marathon," said Dr. Adam Sirek of the Canadian Society of Aerospace Medicine.

An anonymous reader quotes a report from the Associated Press: A daredevil billionaire rocketed back into orbit Tuesday, aiming to perform the first private spacewalk and venture farther than anyone since NASA's Apollo moonshots. Unlike his previous chartered flight, tech entrepreneur Jared Isaacman shared the cost with SpaceX this time around, which included developing and testing brand new spacesuits to see how they'll hold up in the harsh vacuum. If all goes as planned, it will be the first time private citizens conduct a spacewalk, but they won't venture away from the capsule. Considered one of the riskiest parts of spaceflight, spacewalks have been the sole realm of professional astronauts since the former Soviet Union popped open the hatch in 1965, closely followed by the U.S. Today, they are routinely done at the International Space Station.

Isaacman, along with a pair of SpaceX engineers and a former Air Force Thunderbirds pilot, launched before dawn aboard a SpaceX Falcon 9 rocket from Florida. The spacewalk is scheduled for Thursday, midway through the five-day flight. But first the passengers are shooting for way beyond the International Space Station -- an altitude of 870 miles (1,400 kilometers), which would surpass the Earth-lapping record set during NASA's Project Gemini in 1966. Only the 24 Apollo astronauts who flew to the moon have ventured farther. The plan is to spend 10 hours at that height -- filled with extreme radiation and riddled with debris -- before reducing the oval-shaped orbit by half. Even at this lower 435 miles (700 kilometers), the orbit would eclipse the space station and even the Hubble Space Telescope, the highest shuttle astronauts flew.

All four wore SpaceX's spacewalking suits because the entire Dragon capsule will be depressurized for the two-hour spacewalk, exposing everyone to the dangerous environment. Isaacman and SpaceX's Sarah Gillis will take turns briefly popping out of the hatch. They'll test their white and black-trimmed custom suits by twisting their bodies. Both will always have a hand or foot touching the capsule or attached support structure that resembles the top of a pool ladder. There will be no dangling at the end of their 12-foot (3.6-meter) tethers and no jetpack showboating. Only NASA's suits at the space station come equipped with jetpacks, for emergency use only.

The European Space Agency (ESA) has successfully 3D printed the first metal part aboard the International Space Station. This achievement marks a significant advancement in in-orbit manufacturing that could enable the production of essential spare parts and tools for future long-duration space missions. "The first metal shape was produced in August, and three more are planned as part of the experiment," notes The Register. "All four will eventually be returned to Earth for analysis -- two to ESA's technical center, ESTEC, in the Netherlands, one to the agency's astronaut training center in Cologne, and the last sample to the Technical University of Denmark." From the report: During a panel discussion following the UK premiere of Fortitude, a film about the emerging commercial space industry, Advenit Makaya, Advanced Manufacturing Engineer at ESA, remarked on the potential for recycling space debris in the process rather than having to rely on raw materials launched to the ISS. Rob Postema, ESA Project Manager for Metal 3D, told The Register that the agency was indeed looking at "circular" solutions in its drive for greater sustainability. However, don't hold your breath for putting bits of space garbage into one end and getting shiny metal parts out of the other: "A timeline is difficult to indicate, some early results are achieved with ground activities, ready to evaluate solutions in space."

The printer is overseen from the ground and operated for around four hours per day. The ground team has to check each layer via images and a scan of the surface area; printing a sample can take 10-25 days. However, Postema said: "Through automated control of the printing process as well as continuous operations, this can be substantially reduced." Knick-knacks from orbits are all well and good, but could something more substantial be produced? Yes, although not with this demonstrator, which can print to the outer dimensions of a soft drink can. Postema noted that while the demonstrator could manage smaller parts, either as a single unit or as part of larger structures, "there are definitely opportunities to create 3D shapes and parts with this technology larger than what we have done with this Technology Demonstrator."

Boeing's "beleaguered" Starliner spacecraft "successfully landed in New Mexico just after midnight Eastern time," reports NPR: After Starliner made a picture-perfect landing, Stich told reporters that the spacecraft did well during its return flight. "It was a bullseye landing," he said. "It's really great to get the spacecraft back...." He said while he and others on the team felt happy about the successful landing, "there's a piece of us, all of us, that we wish it would've been the way we had planned it" with astronauts on board when it landed...

Now that Starliner is back on the ground, Boeing and NASA will further analyze the thrusters to see if modifying the spacecraft or how it's flown could keep the thrusters from overheating in the future.
Futurism explains why NASA wanted an uncrewed Starliner flight: While attempting to duplicate the issue at NASA's White Sands Test Facility in New Mexico, engineers eventually found what appeared to be the smoking gun, as SpaceNews' Jeff Foust details in a detailed new breakdown of the timeline. A Teflon seal in a valve known as a "poppet" expanded as it was being heated by the nearby thrusters, significantly constraining the flow of the oxidizer — a disturbing finding, because it greatly degraded the thrusters' performance.

Worse, without being able to perfectly replicate and analyze the issue in the near vacuum of space, engineers weren't entirely sure how the issue was actually playing out in orbit... While engineers found that the thrusters had returned to a more regular shape after being fired in space, they were worried that similar deformations might take place during prolonged de-orbit firings.

A lot was on the line. Without perfect control over the thrusters, NASA became worried that the spacecraft could careen out of control. "For me, one of the really important factors is that we just don't know how much we can use the thrusters on the way back home before we encounter a problem," NASA associate administrator for space operations Ken Bowersox said, as quoted by SpaceNews.
Now CBS News reports that "the road ahead is far from clear" for Starliner: The service module was jettisoned as planned before re-entry, burning up in the atmosphere, and engineers will not be able to examine the hardware to pin down exactly what caused the helium leaks and degraded thruster performance during the ship's rendezvous with the station. Instead, they will face more data analysis, tests and potential redesigns expected to delay the next flight, with or without astronauts aboard, to late next year at the earliest.

"Even though it was necessary to return the spacecraft uncrewed, NASA and Boeing learned an incredible amount about Starliner in the most extreme environment possible," Ken Bowersox, space operations director at NASA Headquarters, said in a statement. "NASA looks forward to our continued work with the Boeing team to proceed toward certification of Starliner for crew rotation missions to the space station," Bowersox added. In any case, the successful landing was a shot in the arm for Boeing engineers and managers, who insisted the Starliner could have safely brought Wilmore and Williams back to Earth.

Steve Stich, manager of NASA's commercial crew program, agreed that if the crew had been on board "it would have been a safe, successful landing."
Two details about the astronauts now waiting for their February return flight from the International Space Station.

• NPR reports that "in case the space station suffers an emergency that forces an evacuation before that capsule arrives, the station's crew had to jerry-rig two extra seats in a different SpaceX spacecraft that's currently docked there."

• Space.com reports that when the uncrewed Starliner returned, "Among the gear that it carried home were the 'Boeing Blue' spacesuits that Williams and Wilmore wore aboard the capsule. The astronauts have no need for them now. "The suits are not compatible," Steve Stich, manager of NASA's Commercial Crew Program, said during a press conference on Wednesday (Sept. 4). "So the Starliner suits would not work in Dragon, and vice versa."

An anonymous reader shared this report from Ars Technica: On Saturday NASA astronaut Butch Wilmore noticed some strange noises emanating from a speaker inside the Starliner spacecraft.

"I've got a question about Starliner," Wilmore radioed down to Mission Control, at Johnson Space Center in Houston. "There's a strange noise coming through the speaker ... I don't know what's making it." [Ars Technica embeded a clip of the conversation including the rhythmic, sonar-like noise which was shared online by a Michigan-based meteorologist.] Wilmore said he was not sure if there was some oddity in the connection between the station and the spacecraft causing the noise, or something else. He asked the flight controllers in Houston to see if they could listen to the audio inside the spacecraft. A few minutes later, Mission Control radioed back that they were linked via "hardline" to listen to audio inside Starliner, which has now been docked to the International Space Station for nearly three months.

Wilmore, apparently floating in Starliner, then put his microphone up to the speaker inside Starliner. Shortly thereafter, there was an audible pinging that was quite distinctive. "Alright Butch, that one came through," Mission control radioed up to Wilmore. "It was kind of like a pulsing noise, almost like a sonar ping."

"I'll do it one more time, and I'll let y'all scratch your heads and see if you can figure out what's going on," Wilmore replied. The odd, sonar-like audio then repeated itself. "Alright, over to you. Call us if you figure it out."

Boeing "will return its Starliner capsule from the International Space Station without the NASA astronauts," reports CNBC. Though they've been on the space station since early June, the plan is to have them stay "for about six more months before flying home in February on SpaceX's Crew-9 vehicle.

"The test flight was originally intended to last about nine days." The decision to bring Starliner back from the ISS empty marks a dramatic about-face for NASA and Boeing, as the organizations were previously adamant that the capsule was the primary choice for returning the crew. But Starliner's crew flight test, which had been seen as the final major milestone in the spacecraft's development, faced problems — most notably with its propulsion system.

"Boeing has worked very hard with NASA to get the necessary data to make this decision," NASA Administrator Bill Nelson said during a press conference with top NASA officials at Johnson Space Center in Houston on Saturday. "We want to further understand the root causes and understand the design improvements so that the Boeing Starliner will serve as an important part of our assured crew access to the ISS."

He reiterated that test flights are "neither safe, nor routine," and that the decision was the "result of a commitment to safety." NASA will now conduct another phase of its Flight Readiness Review to determine when to bring the empty Starliner home. Boeing officials had been adamant in press briefings that Starliner was safe for the astronauts to fly home in the event of an emergency, despite delaying the return multiple times. NASA said there was a "technical disagreement" between the agency and the aerospace company, and said it evaluated risk differently than Boeing for returning its crew.

Nonetheless, NASA officials repeatedly expressed support for Boeing, and Nelson said he was "100% certain" that Starliner would be able to launch with a crew again someday.
NASA posted on X.com that they'd reached the decision "after extensive review by experts across the agency.

And CNBC adds that "Ken Bowersox, NASA associate administrator, said NASA officials were unanimous in their decision to choose SpaceX to bring the crew home."

NASA astronauts Butch Wilmore and Suni Williams are facing challenges returning to Earth due to compatibility issues between their Boeing-designed spacesuits and SpaceX's Dragon spacecraft. Inc. Magazine reports: The space suits in question are the "intra-vehicular activity" outfits now worn by astronauts. They're simpler than the bulky extra-vehicular space suits used on space walks, and are designed to keep astronauts safe in the capsule in the very unlikely case there's a problem that causes the capsule's atmosphere to be lost. The problem is simple: Should Butch and Suni need to fly back aboard SpaceX's vehicle, their suits won't fit in Dragon's seats. [...]

Boeing and SpaceX suits evolved under totally different design sensibilities. If Boeing and NASA deem Starliner unsafe for humans to fly home in, Butch and Suni must head earthward aboard a SpaceX Dragon, but their suits won't be able to plug into Dragon's systems. Like trying to plug an essentially outdated USB A socket into an iPhone's charge port, the suit connectors have different shapes, styles, and functions. The suits themselves have different systems that integrate with their own capsules for purposes like air leak checks during pre-flight testing.

So if an emergency situation presents itself and astronauts have to come back to Earth before proper plans are finalized, Butch and Suni will have to return inside the cargo section of a Dragon space capsule "unsuited," according to NASA leadership who spoke on the matter in a press conference last week. Other plans include flying up suitable Dragon-connecting space suits for the two astronauts on a later mission, should Starliner be deemed incapable of bringing them back.

An anonymous reader quotes a report from the New York Times: For weeks, NASA has downplayed problems experienced by Starliner, a Boeing spacecraft that took two astronauts to the International Space Station in June. But on Wednesday, NASA officials admitted that the problems with the spacecraft were more serious than first thought and that the astronauts may not travel home on the Boeing vehicle, after all. The agency is exploring a backup option for the astronauts, Suni Wiliams and Butch Wilmore, to hitch a ride back to Earth on a vehicle built by Boeing's competitor SpaceX instead. Their stay in orbit, which was to be as short as eight days, may extend into next year. "We could take either path," Ken Bowersox, NASA's associate administrator for the space operations mission directorate, said during a news conference on Wednesday. "And reasonable people could pick either path."

NASA and Boeing officials had maintained that the crew that launched with Starliner on its first crewed test flight was not stranded in space. Ms. Williams and Mr. Wilmore have spent two months aboard the orbital outpost while engineers continue to analyze data about the faulty performance of several of the Starliner's thrusters when it approached for docking. Under the contingency plan, a SpaceX Crew Dragon capsule would travel to the space station with two astronauts instead of its planned crew of four. Ms. Williams and Mr. Wilmore would then join as full-time members of the space station crew for a half-year stay, returning on the Crew Dragon around next February. "In the last few weeks, we have decided to make sure we have that capability there, as our community, I would say, got more and more uncomfortable," said Steve Stich, the manager of the commercial crew program at NASA. NASA officials said no decision had been made yet.

Longtime Slashdot reader Randseed writes: Boeing Starliner is apparently still stuck at the ISS, six weeks longer than planned due to engine troubles. The root cause seems to be overheating. NASA is still hopeful that they can bring the two astronauts back on the Starliner, but if not apparently there is a SpaceX Dragon craft docked at the station that can get them home. This is another in a long list of high profile failures by Boeing. This comes after a series of failures in their popular commercial aircraft including undocumented flight system modifications causing crashes of the 737 MAX, doors blowing out in mid-flight, and parts falling off the aircraft. The latter decimated a Toyota in a populated area."I think we're starting to close in on those final pieces of flight rationale to make sure that we can come home safely, and that's our primary focus right now," said Steve Stich, manager of NASA's commercial crew program.

"Our prime option is to complete the mission," Stich said. "There are a lot of good reasons to complete this mission and bring Butch and Suni home on Starliner. Starliner was designed, as a spacecraft, to have the crew in the cockpit."

joshuark shares a report from The Verge: NASA researchers have successfully tested laser communications in space by streaming 4K video footage originating from an airplane in the sky to the International Space Station and back. The feat demonstrates that the space agency could provide live coverage of a Moon landing during the Artemis missions and bodes well for the development of optical communications that could connect humans to Mars and beyond. NASA normally uses radio waves to send data and talk between the surface to space but says that laser communications using infrared light can transmit data 10 to 100 times faster than radios. "ISS astronauts, cosmonauts, and unwelcomed commercial space-flight visitors can now watch their favorite porn in real-time, adding some life to a boring zero-G existence," adds joshuark. "Ralph Kramden, when contacted by Ouiji board, simply spelled out 'Bang, zoom, straight to the moon!'"

"Despite its domestic space program faltering even before sanctions due to its invasion of Ukraine, and at least one very public failure on a less ambitious project, Russia has announced it will begin construction of a Russian-only replacement for the ISS and place it in a more difficult-to-access polar orbit," writes longtime Slashdot reader Baron_Yam. "Russia is motivated by military and political demands to achieve this, but whether it has the means or not seems uncertain at best." Reuters reports: Russia is aiming to create the four-module core of its planned new orbital space station by 2030, its Roscosmos space agency said on Tuesday. The head of Roscosmos, Yuri Borisov, signed off on the timetable with the directors of 19 enterprises involved in creating the new station. The agency confirmed plans to launch an initial scientific and energy module in 2027. It said three more modules would be added by 2030 and a further two between 2031 and 2033. [...]

Apart from the design and manufacture of the modules, Roscomos said the schedule approved by Borisov includes flight-testing a new-generation crewed spacecraft and building rockets and ground-based infrastructure. The new station will enable Russia to "solve problems of scientific and technological development, national economy and national security that are not available on the Russian segment of the ISS due to technological limitations and the terms of international agreements," it said.

"In a significant advancement for space technology, a team of UC Berkeley researchers, led by doctoral student Taylor Waddell, successfully launched a 3D printer into space," reports the university's student newspaper: As part of the Virgin Galactic 07 mission, the team sent a 3D printer named SpaceCAL to space to explore the potential of Computed Axial Lithography, or CAL, and additive manufacturing in space... During its 140-second flight in suborbital space, the SpaceCAL printer autonomously detected microgravity and printed four test parts: two space shuttles and two Benchies, or 3D-printed boats created to check the printer's accuracy, according to Sean Chu, a member of the team who worked on designing structures and mechanisms. Within the 140 seconds, the process involved multiple steps such as printing, post-washing, flushing with water and post-curing with light to fully solidify the parts.
But that's just the beginning, says the university's engineering department: To date, CAL has shown that it can successfully print with more than 60 different materials on Earth, such as silicones, glass composites and biomaterials. According to Waddell, this versatility could come in handy for both the cabin and the crew... "CAL is also capable of repairing the crew. We can print dental replacements, skin grafts or lenses, or things personalized in emergency medicine for astronauts, which is very important in these missions, too."

Someday, CAL may be used to print even more sophisticated parts, such as human organs. Lawrence Livermore National Lab has received a grant from NASA to test this technology on the International Space Station. "They're going to basically do bioprinting on the Space Station," said Waddell. "And the long, long-term goal is to print organs up in space with CAL, then bring them back down to Earth." Next, Waddell and his colleagues hope to begin work with NASA on developing and validating a single object that could support crew health and wellness, like a dental crown for an astronaut or a surgical wound closure tool...

This project was made possible through a $1.4 million grant and engineering support provided by NASA. In addition, Virgin Galactic played a pivotal role in taking this project to the next level.