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Space

SpaceX's Competitors Scramble to Try to Build Reusable Rockets (msn.com) 88

When SpaceX developed reusable boosters for its Falcon rockets, it helped cut costs of launches.

Now the Wall Street Journal reports that last week's first-time catch of "its huge Starship booster" could "extend SpaceX's cost advantages, especially in launches to low-Earth orbit, where SpaceX and others operate satellites." A fully and rapidly reusable Starship would push down SpaceX's costs by limiting the need to crank out new hardware and cutting downtime between flights, space industry executives say. Bain, the consulting firm, has estimated that Starship would reduce the cost of getting each kilogram to low-Earth orbit by 50 to 80 times... SpaceX's rocket peers are moving toward reusability, but they are behind the progress Musk's company has made.

- The huge booster that will power New Glenn, the orbital rocket Jeff Bezos' Blue Origin is developing, is designed to be reusable. That rocket is slated to launch for the first time next month.

- ULA, the rocket operator owned by Boeing and Lockheed Martin, is looking to recover the two engines that help power the first part of its new rocket, Vulcan Centaur. The parent company for Arianespace, whose new vehicle is powered by an expendable booster, has also invested in a startup developing a reusable booster.

- Last year, Rocket Lab USA used an engine that had flown before on a flight of its Electron rocket, and is working on a new vehicle, called Neutron, with a booster it could use again.

- Jason Kim, chief executive of Firefly Aerospace, said the reusable vehicle the Texas-based company is developing with Northrop Grumman would give launch customers more flexibility and better pricing. "It really comes down to the affordability and the schedule," Kim said in a recent interview.

"We need reusability for rockets, just like we have reusability for cars, for airplanes, for bicycles, for horses," Musk said in a video SpaceX posted earlier this year...
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SpaceX's Competitors Scramble to Try to Build Reusable Rockets

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  • Well duh. (Score:5, Interesting)

    by Gravis Zero ( 934156 ) on Monday October 28, 2024 @02:48AM (#64899111)

    Whenever there is a fundamental shift in technology that results in dramatically lower costs, you will always see competitors seek to imitate for the simple reason that if they do not then they will not remain in business much longer. This is the very nature of competition and the longer there isn't a true competitor the higher launch costs will remain.

    • I guess the main innovation is huge engines that can be throttled up/down smoothly between 100% and zero thrust. The rest is probably much easier.
      • Re: Well duh. (Score:4, Insightful)

        by Ksevio ( 865461 ) on Monday October 28, 2024 @09:21AM (#64899659) Homepage

        The SpaceX engines can't throttle that extreme. The thrust of an engine is enough to lift the empty rocket which is why the Falcon 9 has to do a suicide burn and cuts off the engine right as it lands. The new starship booster has the capability to hover which gives it a lot more flexibility

    • Don't forget that this is not a normal service. This service has national security implications, so even if a provider is overpriced, they may still survive / prosper for a very long time cos they are mandated to be the service provider for certain launches.

    • >you will always see competitors seek to imitate for the simple reason
      >that if they do not then they will not remain in business much longer.

      Just a thought, it might be better to imitate the "actually reach orbit" part . . .

  • by bradley13 ( 1118935 ) on Monday October 28, 2024 @02:55AM (#64899131) Homepage

    A fully and rapidly reusable Starship would push down SpaceX's costs by limiting the need to crank out new hardware and cutting downtime between flights, space industry executives say.

    Wow, those are some sharp executives. Give them a raise and extra bonuses!

    If they, and the WSJ, are just now figuring this stuff out, after Falcon has been dominating the space industry for years, well...'nuf said.

    It's pretty sad that the old-space companies have completely missed the resusability train. Neither ULA nor Ariane ever even considered reusability when designing their current rockets. Both depend on lobbying and governmental restrictions to stay in business. The other space start-ups are at least adapting their strategies, but they are years behind.

    • by luvirini ( 753157 ) on Monday October 28, 2024 @03:11AM (#64899153)

      Well, there is the thing.. in most organisations you get promoted by not making mistakes, nut doing a great job. And any new thing is a risk, so just saying no to anything new is on average better for your personal future. If the organisation suffers, then too bad is the thing that most esecs seem to think.

      • in most organisations you get promoted by not making mistakes, nut doing a great job.

        To be more precise, if you DO make a mistake, your coworkers (other ladder climbing managers) will use it to back stab you, or front stab you. That creates the perverse (but very concrete) incentive to not take risks.

    • by mbkennel ( 97636 ) on Monday October 28, 2024 @03:31AM (#64899177)

      Reusing the orbital craft is much more difficult to do economically than the booster. It re-enters far faster with much more damage---or would take much more fuel to slow down, severely reducing paying payload.

      I suspect SpaceX may go to an expendable upper stage (light and with higher capacity as it doesn't need to survive coming back) for numerous missions, particularly those which need extra orbital energy.

      • In these cases they should just use another craft. There are many use-once rockets. It saddens me when they throw away the core of Falcon heavy. Pointless waster of an otherwise good rocket.
        • In these cases they should just use another craft. There are many use-once rockets. It saddens me when they throw away the core of Falcon heavy. Pointless waster of an otherwise good rocket.

          One of the problems with the reusable rocket concept is that there are a hell of a lot of orbital shells that can't be reached if the main objective is to land and re-use the rocket. If one of Space Karen's rockets is used, we'll have to make a decision to either not recover the rocket, or not launch anything to that orbit.

          • One of the problems with the reusable rocket concept is that there are a hell of a lot of orbital shells that can't be reached if the main objective is to land and re-use the rocket.

            With the ability to choose the launch site, and the ability to land the booster on a ship in the ocean, not that many orbital planes can't be reached. Vandenberg for the polar and sun-synchronous orbits, the Cape for low inclinations up to ISS orbital inclination of 51.6 degrees.

            Primarily the reason to use a Falcon in expendable mode is that the launch energy needed is so high that you need to use all the fuel you have to reach it, rather than same enough fuel to brake from the high energy trajectory and la

      • by RobinH ( 124750 )
        I suspect they'll just keep using Falcon 9 or Falcon heavy for that. The whole point of Starship is to be able to launch 40 to 100 tons to low orbit, land, refuel, load the cargo and launch again. Rapid re-usability. For stuff launching higher or going to other planets you could just include the expendable transfer stage as cargo on one of the Starship launches.
        • I suspect they'll just keep using Falcon 9 or Falcon heavy for that. The whole point of Starship is to be able to launch 40 to 100 tons to low orbit, land, refuel, load the cargo and launch again.

          Once upon a time, the purpose of StarShip was to take humanity to Mars, and get a million people living on Mars by 2050.

          • Because two things can't be simultaneous?

            The rapid iteration is part of why SpaceX has done things nobody else has, with a lot more government help, and a lot more money.

            While I have doubts about the longevity of Martian space colony, I can see how to get there by 2050.

            • Because two things can't be simultaneous?

              The rapid iteration is part of why SpaceX has done things nobody else has, with a lot more government help, and a lot more money.

              While I have doubts about the longevity of Martian space colony, I can see how to get there by 2050.

              First we have to get the capture tower there and set up.

              • by Guspaz ( 556486 )

                Any variant of Starship designed to land on unimproved surfaces will use landing legs, which is how Starship HLS (NASA's lunar lander variant) is designed. That one also has no heatshield since it will never re-enter an atmosphere, which wouldn't apply to a Mars version.

      • "Extra orbital energy"??? The upper stage you're talking about ("Starship") is being evolved toward 200 metric tonne (the weight of the Statue of Liberty) capacity to LEO per flight, per ship, on a fully reusable basis. So the idea of needing more energy than that is kind of preposterous, let alone needing it for "numerous missions." What kind of mission would that even be?
        • "Extra orbital energy"??? The upper stage you're talking about ("Starship") is being evolved toward 200 metric tonne (the weight of the Statue of Liberty) capacity to LEO per flight, per ship, on a fully reusable basis. So the idea of needing more energy than that is kind of preposterous, let alone needing it for "numerous missions." What kind of mission would that even be?

          The Establishment of Musk's vision of a million people on Marts by 2050.

          • That's only economically possible with full reuse. I was asking what kind of mission someone imagines would need a stable-config Starship in expendable mode. Yes, the payload would be some multiple greater, but the cost would be exponential compared to a ship amortized over hundreds of missions.

            A ship being decommissioned after a long service life might be disposed of with a rare expendable flight opportunity, but that would probably only happen every few years, and potentially only starting decades af
            • The last planned mission of the craft could be an expendable rather than the scrap heap.
              • Yeah, I suppose. Add the material of the ship to the Mars deliverable. But that would be pretty infrequent. And I can't think of a single outside-party payload application for an expendable Starship. Not unless NASA were planning some juggernaut probe to the outer planets decades in advance. Certainly not "numerous missions."
    • Re: (Score:3, Insightful)

      by thegarbz ( 1787294 )

      If they, and the WSJ, are just now figuring this stuff out, after Falcon has been dominating the space industry for years, well...'nuf said.

      They aren't. Stop confusing actual business decisions with a sound bite given to unwashed masses for a news article.

      Neither ULA nor Ariane ever even considered reusability when designing their current rockets.

      No shit Sherlock. SpaceX only proved the concept was actually viable *after* ULA and the ESA started designing their current rockets, and even then SpaceX didn't prove they could actually reliably bring down costs by reusing equipment until 6 years ago. Developing shit takes time, there was never a scenario where anyone without a crystal ball would have reusable rockets in their current 2024 l

      • If they, and the WSJ, are just now figuring this stuff out, after Falcon has been dominating the space industry for years, well...'nuf said.

        They aren't. Stop confusing actual business decisions with a sound bite given to unwashed masses for a news article.

        Neither ULA nor Ariane ever even considered reusability when designing their current rockets.

        No shit Sherlock. SpaceX only proved the concept was actually viable *after* ULA and the ESA started designing their current rockets, and even then SpaceX didn't prove they could actually reliably bring down costs by reusing equipment until 6 years ago. Developing shit takes time, there was never a scenario where anyone without a crystal ball would have reusable rockets in their current 2024 lineup, except for the company that spend a decade developing and proving the concept.

        And then there is the issue that you can't hit all of the available orbits if the number one priority is reusability. It all depends on where you want the payload to end up at. Spacex does some cool stuff, but they cannot ignore orbital and sub-orbital mechanics.

        If we continue to make reusability the main mission, we're going to have to start making the sections of the rockets into actually fly home like a plane. Some of the orbital shells take the first stage to a place where they have to be discarded.

        • by BigFire ( 13822 )

          SpaceX also offered Falcon Heavy fully expended configuration. It's still cheaper than alternatives. Even the most expensive configuration of Vulcan-Centaur V6 (6 SRB) cannot launch Europa Clipper, and it'll be a more expensive flight. Europa Clipper was so huge that it originally was supposed to be launch via SLS until technically issue force NASA to put it on Falcon Heavy. Right now the only thing ULA and probably Blue Origin have over SpaceX is the far larger faring volume and vertical integration ne

      • by BigFire ( 13822 ) on Monday October 28, 2024 @09:44AM (#64899723)

        SpaceX was already price competitive against both ULA and Ariane Space before reuse. What Ariane Space offers is sovereign launch capability, which is their entire reason to exist in the first place, not needing permission from Department of Defense to launch their military satellites. ULA's main customer is Department of Defense, so not as price sensitive. After reuse, satellite operators that's price sensitive looks to SpaceX first to see if there's a spare launch slot available.

    • by indytx ( 825419 )

      It's pretty sad that the old-space companies have completely missed the resusability train. Neither ULA nor Ariane ever even considered reusability when designing their current rockets. Both depend on lobbying and governmental restrictions to stay in business. The other space start-ups are at least adapting their strategies, but they are years behind.

      It's sad but predictable. Two words: cost plus.

    • A fully and rapidly reusable Starship would push down SpaceX's costs by limiting the need to crank out new hardware and cutting downtime between flights, space industry executives say.

      Wow, those are some sharp executives. Give them a raise and extra bonuses!

      And we'll finally get to use all of those SpaceShip grabbers that Elon (all hail!) placed on Mars.

    • by BigFire ( 13822 )

      Stéphane Israël, the president of Ariane Space once said in an interview in 2018 that they cannot pursue reuse because they'll have to lay off workers if they're not making first stage boosters. It's about spreading the budget to the member states rather than sending stuff into orbit. Meanwhile SpaceX is expending 2-3 upper stage each week.

    • by erice ( 13380 )

      p>It's pretty sad that the old-space companies have completely missed the resusability train. Neither ULA nor Ariane ever even considered reusability when designing their current rockets. Both depend on lobbying and governmental restrictions to stay in business. The other space start-ups are at least adapting their strategies, but they are years behind.

      To be somewhat fair, the Space Shuttle demonstrated that "reusable" is not necessarily cheaper and can even be frightfully expensive. Further, the view from the late 90s was divided. Some argued rather convincingly that cheap, mass produced, expendable boosters were a better bet than low volume and more complex "reusable" boosters.

      SpaceX took a risk that modern control systems could make a tail landing booster that both worked and was cheaper than wings. If DC-Y had flown, the other launch companies woul

  • A decade behind (Score:5, Insightful)

    by backslashdot ( 95548 ) on Monday October 28, 2024 @03:28AM (#64899175)

    These companies are a full 10 years behind SpaceX (2015 - first reusable Falcon 9 debut). New Glenn probably is the furthest along and they still haven't launched it. Neutron will probably launch next year too I suppose. But then they aren't fully and rapidly reusable -- only their first stage is reusable (like Falcon 9). What are they going to do when SpaceX's fully and rapidly reusable Starship become available to customers in 2026? It will be impossible to beat SpaceX on launch cost. And no the "small launch" market isn't going to save them. Starship will have rideshare and satellites can use a thruster to get into whatever orbit they need. The only niche will be small satellites that need to quickly get into a particular orbit. How many of customers are there for something like that? Oh and existing Falcon 9s will still be around.

    • by AmiMoJo ( 196126 )

      On the other hand SpaceX has proven which concepts work, so that's a load of effort their competitors don't have to waste on other ideas that will ultimately be rejected.

      I expect the first major competitors will be from China. They are already fairly advanced with re-usable booster development and will have it working in the next six months most likely. They have some other interesting technology like the ability to launch from a ship. They will get the cost of heavy lift down quickly too, thanks to their m

    • by RobinH ( 124750 )
      Some of the money that will support these smaller launch providers will come from governments who want to maintain a local launch capability that isn't dependent on other countries.
    • The launch business is going to be dominated by spacex for as long as the company has the drive to keep pushing and keep their edge. They have a 10-plus year lead. Thats basically infinity. Once a company is in that position, they STAY in that position until they get fat and lazy, rest on their laurels, start to decay from within, or poison their own well. Thats why Musk has become such a risk factor for spacex. He created the company. He could easily destroy it.
    • Musk decided to dump aluminum and go stainless steel bodies. He has perfected the welding - and now the rolling on onsite welding! Plus his success ratio is far higher - and about to be proven. He is daylight ahead of the others, who do not have six years to test metallurgy on their production line. And he has been open about the mistakes that were discovered in glorious streaming video - and fixing them in record time. There will be no catching up - unless someone can do liquid engines as good as the ones
      • I wonder if he'll develop a new alloy..perhaps call it Reardon Metal...that will be lighter, stronger, and easier to work?
    • Re: (Score:2, Offtopic)

      > What are they going to do when SpaceX's fully and rapidly reusable Starship become available to customers in 2026?

      ULA partners believe they will be able to deploy their antigrav tech in 2027.

      That's why they panicked and got Mike Rogers to kill the Eminent Domain portion of the Schumer-Rounds Amendment to the 2024 NDAA.

      He's the Congressman from Wright-Pat and his pal from Huntsville was the only other voice against but they both bought Chairman positions with ULA money so democracy has no say.

      Senate pas

    • So they can catch up pretty damned quickly. SpaceX isn't nearly as far ahead as people think they are. Also the owner of SpaceX has been interfering with foreign conflicts and in contact with a hostile foreign dictator. He's basically persona non grata with the US military. So they'll be happy to throw a ton of money at getting his competitors up to speed.

      Yeah it'll still probably take 5 years maybe even 10 but during the entire process SpaceX will gradually see their contracts evaporating. This is why
      • LOL Elon is persona non grata with the military? He hasn't interfered in any foreign conflict. He refused a direct request from Ukraine to activate Starlink in Crimea by telling them to go through the US military first. That's not intervening -- he refused to play an active role in the war without permission of the US government --- it's the responsible thing to do. If Zelensky called YOU up and asked for a blow job, are you going to do it .. or are you going to tell him to ask Biden for permission first? A

    • These companies are a full 10 years behind SpaceX (2015 - first reusable Falcon 9 debut). New Glenn probably is the furthest along and they still haven't launched it. Neutron will probably launch next year too I suppose. But then they aren't fully and rapidly reusable -- only their first stage is reusable (like Falcon 9). What are they going to do when SpaceX's fully and rapidly reusable Starship become available to customers in 2026? It will be impossible to beat SpaceX on launch cost. And no the "small launch" market isn't going to save them. Starship will have rideshare and satellites can use a thruster to get into whatever orbit they need. The only niche will be small satellites that need to quickly get into a particular orbit. How many of customers are there for something like that? Oh and existing Falcon 9s will still be around.

      Musk's big innovation with SpaceX was the same innovation as with Tesla, recognize that a small industry had the potential to be a big industry if you invested enough to cause a fundamental improvement.

      Now that SpaceX has shown there's a larger market for launches, and that reusable is now possible, competitors will invest developing their own tech.

      SpaceX has a great few years ahead, but just like Tesla is learning, it won't own the industry forever.

  • Giant electro-magnet make thing go whoosh, point at space, thing woosh all the way to space, no rocket, profit.
    • Better add liquid self reassembling satellites to the wishlist.
    • Which means the vehicle is at maximum speed, in the densest part of the atmosphere, when it leaves the launcher. Would need one hell of a heat shield.
      • by KlomDark ( 6370 )
        Just launch it so fast that it doesn't have time to heat up before it's out of the atmosphere. Silly Humans...
    • Sure thing. Just make a bunch of ITERs, no problem. In fifty years, you'd be well on your way to occasionally launching small payloads that cost 10x as much to build so they can survive the crazy G forces.
    • I actually think this might be a good idea for bulk materials. Also, I think I heard somewhere that the launch vehicle in that _Things to Come_ movie written by H.G. Wells in the 1930's was a multistage railgun.
    • So you're looking for a long, east facing gentle rise to extremely high altitude, as close to the equator as possible, somewhere you can anchor it securely, and somewhere stable with a low probability of terrorism.

      Good luck. But I'd try Ecuador. It'd certainly be a mega-project, and you'd be limited as to what you could launch due to the g-forces of the launch. And I'm not even sure it'd be economically viable after construction due to the ongoing maintenance requirements alone.

  • by syntap ( 242090 ) on Monday October 28, 2024 @04:06AM (#64899215)

    This reminds me of when I used the first iPhone at an Apple store when it launched. Doing a smooth screen rotation by turning the phone, and pinch-to-zoom on a map app, looked like alien technology. Then Motorola, HTC, Samsung, Blackberry, LG and others scrambled to release touchscreen phones. Most were awful in terms of screen responsiveness to touch, and they were laggy.

    Competitors in space vehicle re-use will come, because re-use will be table-stakes for space.

    • by AmiMoJo ( 196126 )

      Funny you should mention LG, they had an all touch phone with slide-to-unlock (which Apple tried to patent) out before the iPhone was announced.

      The iPhone is an interesting example because it was surpassed relatively quickly in most regards, but is still popular.

      • by Morky ( 577776 )
        Wow, phone wars are still on? Android was laggy for a loooong time.
      • by Guspaz ( 556486 )

        The LG Prada? Yes, it was a pre-iPhone all-touch phone. It also wasn't a smartphone, it was just a feature phone with the touchscreen mapped to the existing feature-phone on-screen elements. No wifi, no keyboard, no full browser, no multitouch. It wasn't even a good feature phone, particularly due to the tiny battery. It also cost almost twice as much as the iPhone, which came out the following year.

  • Right now. He's been caught in direct communication with a hostile foreign dictator. And he's interfered in a conflict.

    The other companies no doubt smell blood in the water. The United States government is going to start looking for another contractor to do their space launches. They kind of have to when the owner of their current major contractor is a literal national security risk.

    This is why musk got so crazy on the politics lately. If he doesn't get somebody favorable to him in office then the m
    • by Guspaz ( 556486 )

      People often underestimate just how dominant SpaceX has become in the market. There are no other contractors who can replace SpaceX as a launch provider, at any price. Nobody else has a human-rated spacecraft (and it's starting to look like Boeing might give up their attempts to get theirs certified), nobody else currently operates a super heavy-life launch vehicle (other than SLS, which isn't a viable replacement for Falcon Heavy), and nobody else has the same sort of launch capacity. Vulcan Centaur can in

    • I assume by "caught" you mean he self reported it.. The report I read.said the government was aware of it already.

    • Or perhaps your reading information presented by the same people who said hunters laptop was russian disinformation, or that biden was sharp as a tack. You know who MUSK is great with, anyone who needs internet in the middle of nowhere. I really do not care what you think of him from your mother's basement munching on hot pockets. When you are the head of EV company and Rocket company get back to us all.
  • I recall reading countless times how "Elon" never invented anything -- just stole stuff from prior space program projects.

    Now it seems everyone is "scrambling" to get what SpaceX has. Stuff that was sitting around to steal. What are they saying now?

  • Early on Steve got the reputation for working on revolutionary ideas, and the brightest and most intense people wanted to work on such projects so bad they worked 70 hour weeks and sacrificed their life to be the Glorious First. Musk and Jobs knew how to hype the glory of being at the cutting edge to motivate them even more.

    I wonder if they burn out and regret it? It was a mixed bag from the few ex-Jobs employees I remembering being interviewed.

  • That is his plan is to take over things. Starlink was a plan to take over the Internet, and cell phone companies, and its on track. Reusable rockets are a plan to take over the airlines for long distance flights. Who would not want to go from LA to Paris in 1 hour. Or even if it's just cargo, USP, Universal Space Parcel (tm)

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