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Earth Science Technology

The Search For an AC That Doesn't Destroy the Planet 161

An anonymous reader shares a report: Technology to build cleaner, more efficient air conditioners does exist. Two major AC manufacturers, Daikin and Gree Electric Appliances, shared the top award at last year's Global Cooling Prize, an international competition focused on designing climate-friendly AC tech. Both companies created ACs with higher internal performance that used less environmentally damaging refrigerants; the new units could reduce their impact on the climate by five times. [...] Another strategy is to double down on heat pumps, which are air conditioners that also work in reverse, using vapor compression to absorb and move heat into a home, instead of releasing it outside. Heat pumps usually cost several thousand dollars, though the Inflation Reduction Act includes a proposal for a significant heat pump rebate, and President Joe Biden has invoked the Defense Production Act to ramp up production.

Experts have argued installing heat pumps is critical to another important climate goal: transitioning away from fossil fuel-powered furnaces, which are an even bigger source of emissions than cooling. The holy grail of HVAC would be a heat pump that could provide both heating and cooling but isn't dependent on vapor compression. [...] Another challenge, though, is that heat pumps are not the easiest appliance to install, especially for renters, who don't necessarily have the money or ability to invest in bulky HVAC systems. To address this problem, a company called Gradient has designed a heat pump that easily slides over a windowsill -- it doesn't block light -- and currently uses a refrigerant called R32, which is supposed to have a (comparatively) low global warming potential. Gradient recently won a contract to install its units in New York City public housing.
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The Search For an AC That Doesn't Destroy the Planet

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  • by BBF_BBF ( 812493 ) on Thursday August 11, 2022 @02:36PM (#62781178)

    Heat pumps are just AC's run in reverse. It just takes some relatively minor mechanical and control systems upgrades to make an existing AC to also be a heat pump. My portable air conditioner has the "heat pump" feature and the whole unit costs less than $500 US.

    Sure, a huge stand alone heat pump could cost thousands of dollars, but in context of the article, ADDING heat pump functionality to existing AC designs to build new units is relatively inexpensive.

    • by dgatwood ( 11270 )

      Heat pumps are just AC's run in reverse. It just takes some relatively minor mechanical and control systems upgrades to make an existing AC to also be a heat pump.

      Plus capping off the gas line.

      Another reason some people don't want a heat pump is that gas is cheaper in many places. California, for example, has this tiered billing system for electric and gas, where you pay a *lot* more for usage above a certain threshold. Electricity and gas have separate tiers. So if you're already using a decent amount of electricity, getting your heat from gas means that most of that cost is billed at the bottom gas tier, whereas electricity to heat your home would be billed at t

      • by tlhIngan ( 30335 )

        Another reason some people don't want a heat pump is that gas is cheaper in many places. California, for example, has this tiered billing system for electric and gas, where you pay a *lot* more for usage above a certain threshold. Electricity and gas have separate tiers. So if you're already using a decent amount of electricity, getting your heat from gas means that most of that cost is billed at the bottom gas tier, whereas electricity to heat your home would be billed at the top electrical tier. So you ar

        • by dgatwood ( 11270 )

          Another reason some people don't want a heat pump is that gas is cheaper in many places. California, for example, has this tiered billing system for electric and gas, where you pay a *lot* more for usage above a certain threshold. Electricity and gas have separate tiers. So if you're already using a decent amount of electricity, getting your heat from gas means that most of that cost is billed at the bottom gas tier, whereas electricity to heat your home would be billed at the top electrical tier. So you are penalized for being energy efficient, because by doing everything with electricity, you miss out on the cost savings from the baseline gas price.

          There are formulas to calculate the breakeven point where a heatpump and gas cost the same amount. It's generally around a COP of about 2-3 or so, and in California's climate, a heatpump can easily get a COP of 5+ when heating.

          I don't have my bill handy to verify the gas prices, but the average cost of natural gas in PG&E territory is about $2.40 per therm. Last I checked, every extra kWh I add will be billed at 38 cents per kWh. So heat pumps would be expected to cost about two-thirds more [apogee.net] than burning gas.

          Like I said, the extortionate electrical rates make heat pumps infeasible.

    • In the southern US, where "air conditioner" is synonymous with "whole house air conditioning system" a standard 3-ton unit (enough to cool around 1,500 square feet) costs about $6,000, assuming your house already has ducts in place. So while the author was lazy in their description, for many, it's not wrong. It's also not relevant, since current units cost just as much.

  • move underground (Score:5, Insightful)

    by FudRucker ( 866063 ) on Thursday August 11, 2022 @02:39PM (#62781188)
    build houses underground or partly underground so you have a cool part of the house to retriet during hot weather, also during cold weather, the ground mostly keeps a closer to a constant temperature unless you are living on a volcanoe or arctic tundra
    • A lot of places that use the most AC ahave ground that is almost all rock under the thin dirt layer.

      It's why you don't see many basements in Texas.

      • Re:move underground (Score:5, Informative)

        by nealric ( 3647765 ) on Thursday August 11, 2022 @03:00PM (#62781292)

        That's not true. I live in Houston, where basements are quite rare. You will hit the water table long before you hit bedrock.

        There are two reasons why basements are rare here:

        1) Basements are effectively required in northern climes because building codes require foundations to be below the frost line. So, if you are in Minnesota and the foundation already has to be a few feet below grade, you might as well go ahead and dig a few more feet and do a basement stead of 4 feet of crawl space. In South Texas, there is no frost line, so this is not an issue.

        2) The water table is high and flooding is an issue. Contrary to popular belief, it is possible to have a basement here (and there are a limited number of homes with them), but keeping the water out is a big problem that is generally not worth the headache.

        • I live in Houston, where basements are quite rare. You will hit the water table long before you hit bedrock.

          Same for here in Virginia Beach -- where the reason for the lack of basements here should be obvious from just the name. :-)

        • Guess I am assuming San Antonio is all of Texas :)

          I wish we had that much water here

        • by EvilSS ( 557649 )

          That's not true.

          Depends on which side of Texas you are talking about.

          • There are parts of Texas that have rocky soil, but the part that is "not true" is that as an explanation for why basements are rare here. The point is that basements are similarly rare even in places that don't have rocky soil.

            • by EvilSS ( 557649 )
              So what you are saying is, it depends on which side of the state you live on as to why basements are rare in Texas?
              • Not really. The frost line issue is the case throughout the sate (and throughout the South). Digging is expensive (more so than building up). Builders won't do it unless it is effectively required.

                • by EvilSS ( 557649 )
                  That doesn't explain the lower midwest then. Basements are prevalent but the frost line is generally under 36". Considering there are counties in Texas with a 12" frost line code, I don't think 24" difference would justify digging an additional 36-48", plus the extra concrete costs. As you say "Digging is expensive (more so than building up)."
        • This whole plan of building big cities in low lying areas is going to turn out to be a big problem everywhere it has been done... not just in Texas, but there too.

      • Comment removed based on user account deletion
    • by flink ( 18449 )

      Sitting in my basement in MA and it is currently 79 degrees in here with 62% relative humidity, not exactly comfy considering it is only 81 outside now, and was down to 68 last night. It's nice up until mid July until the ground heats up and then it starts to get warmer and retaining. Plus water heaters and often washer/dryers are often in the basement and they generate waste heat which gets trapped unless you have good ventilation. And god help you if you need to run a dehumidifier.

    • The problem with building underground is that it is really expensive and people tend to get really unhappy if they don't have some access to sunlight so you can't build high density housing since you have to be close enough to the surface for at least skylights.

      There is a partial solution though - ground source heat pumps use deeply buried pipes as the heat sink accessing the constant underground temperature to make them just as powerful and efficient even in really cold weather. They are still really ex
      • It's plenty inexpensive to partially trench, then berm. You'll get a big portion of the benefits. If you insulate well and install rooftop solar, you can save a bundle on energy loss from the roof (and not having to cool as much due to reduced insolation.)

    • That works in the northern US, but not in the south, where daytime temperatures often reach 100 degrees, and many nights never goes below 80. Even an underground house would be uncomfortably hot.

      • Depends on how deep you go. Underground caverns remain a constant cool temperature regardless of how hot it gets above ground. But yes, a house only partially under ground wouldn't stay comfortably cool.

  • Cost (Score:5, Interesting)

    by ebonum ( 830686 ) on Thursday August 11, 2022 @02:49PM (#62781232)

    Normal HVAC unit fan motor: $100. Decent chance it will last the life of the unit.
    High efficiency unit fan motor >$1,200. Variable speed motor. Decent chance it will have to be replaced before the unit dies.

    These Daikin and Carrier commercial high efficiency units are an ideal product to sell. They carry a large price premium. The compressor and coils have 5-10 year warranties. Everything else is 1 year. 2-3 years into ownership, VFD drives, fancy circuit boards and sensors start failing. The profits on the replacement parts is huge. Plus, Daikin and Carrier design everything to be proprietary to their units. You can't buy a cheap generic motor to get you back up. You're locked in.

    • High efficiency unit fan motor >$1,200. Variable speed motor. Decent chance it will have to be replaced before the unit dies.

      The variable-speed DC motor in my Trane air handler, installed in 2005, lasted 12 years, was $1,600 (parts+labor) to replace in 2017.

      • I got a quote for a AC fan motor on an 18 year old unit, and it was $2500 parts+labor. We ended up not fixing the old AC unit and selling the house without AC.

        • I got a quote for a AC fan motor on an 18 year old unit, and it was $2500 parts+labor. We ended up not fixing the old AC unit and selling the house without AC.

          I was with the tech as he replaced the motor and I could probably do the actual work myself -- unplug/unbolt things, swap the fan onto the new motor, re-bolt/re-plug things -- but having them do it comes with testing the entire unit and a 1-year warranty on their labor (in addition to the inherent parts warranty), etc... The bulk cost was for the motor itself (probably the electronics) anyway. I have a maintenance contract, which includes 2 annual cleanings/checkups (fall and spring) as well as parts/labo

          • I assumed the two quotes were mostly high bids for people who didn't want to do the work. Seems like most places want to install new systems,and possibly pressure test duct work and insist on new work to seal them up or whatever. Just a new unit might have been fine, but I doubt I would have gotten out with just that.

    • by AmiMoJo ( 196126 )

      Daikin has been selling them to consumers in Japan for a while now, with 10 year warranties on everything.

  • AC... (Score:5, Funny)

    by LordHighExecutioner ( 4245243 ) on Thursday August 11, 2022 @02:55PM (#62781272)
    ...this is slashdot, I guessed the post was about Anonymous Coward!
  • Both companies created ACs with higher internal performance that used less environmentally damaging refrigerants; the new units could reduce their impact on the climate by five times.

    Refrigerants only impact the environment if (when) they escape into the atmosphere. If they can keep that from happening, it shouldn't matter what refrigerant is used.

    • It's a virtual certainty that some percentage of refrigerant in use will eventually leak to atmosphere, despite all attempts otherwise. Some fraction of units will have poorly installed lines, or the lines will rust, or an evaporator core will crack from heat cycling, or something will impact them.

      • Re:Noting that ... (Score:5, Insightful)

        by jacks smirking reven ( 909048 ) on Thursday August 11, 2022 @03:15PM (#62781348)

        Not to mention how many unscrupulous technicians end up not following the law and just venting to atmosphere or I can imagine how much leaks by people buying those cans at the auto parts store and not using it right or just continually filling a leaky system rather than getting it fixed. Impossibl problem to solve unfortunately.

      • Granted, of course. Good points about practical vs. ideal situations.

  • This article is terrible. It leaves facts and logic behind due to criminally atrocious editing, or the willful agenda pushing on clueless idiots.

    Heat pumps are reversible air conditioners. In the summer they cool the inside air In the winter, they cool the outside air. Zero environmental difference either way. ZERO!

    A heat pump replacing an oil burning furnace does possibly provide greater efficiency than individual furnaces. But, the heat pump is ineffective in near freezing conditions or below, so they are

  • R32 still has a global warming potential (GWP) of 675 x worse than CO2.

    Pretty much all habitable-building-rated heat pump/AC working fluids are terrible global warming gasses. GWP from 675 up to many 1000's.

    Exception is (supercritical) CO2 heat pumps, but they are less efficient (lower COP) and require very high pressures so potentially complex and expensive, possibly unreliable etc.

    Tesla vehicles use HFO-1234yf for their heat pump/AC. It has a global warming potential of close to 1.
    "Small problem" with it
    • But whats the difference if all of those buildings already have traditional AC systems anyway for cooling? If heat pumps are a bomb than every building in america already has a bomb in it with terrible GWP. We already have methods and protocols to restrict what gets released and it is never perfect but the knowledge and tools already exist, even for flammable. A lot of commercial systems now are using propane as refrigerant, the regulations will slowly catch up for residential.

      Just to compare to R32 thou

    • by EvilSS ( 557649 )

      Tesla vehicles use HFO-1234yf for their heat pump/AC. It has a global warming potential of close to 1. "Small problem" with it is it is moderately flammable. Tesla addresses this by confining its use to a small "inner heat pump loop" in a fully contained device, which then transfers heat to/from conventional radiator fluid for use elsewhere in the car (batteries, cabin temperature).

      All of the major car makers are moving to 1234yf as R-134a is due to be phased out. R-32 never really made it into automotive applications. It would take a phase out of R-32 to get the building AC market to switch, which I suspect will eventually happen as governments push for even lower impact coolants.

      That said, I think it's disingenuous to say that heat pumps are a flawed idea for building heating today, mainly because so many homes already have air conditioning. So that "delayed-fuse climate bomb" is

  • Is anyone familiar enough with the current state of the genre to provide some background on how much âengineer better!â(TM) room there is before you hit the ârefrigeration is the Carnot cycle in reverse; and the limits are just as hard for refrigerators as they are for heat enginesâ(TM) wall? My utter laymanâ(TM)s assumption would be that there are some garbage (or, at best, reliability rather than efficiency optimized) compressors and fans out there, along with radiators whose air
  • Einstein had a patent on a refrigerator with no moving parts, used ammonia and butane. Just required a heat source...

    https://en.wikipedia.org/wiki/... [wikipedia.org]

    JoshK.

    • by PPH ( 736903 )

      Absorption refrigeration [wikipedia.org]. Closely related: adsorption refrigeration [wikipedia.org]. Both are driven by heat input. Not very efficient unless your heat source is cheap/free. Like industrial waste heat or solar.

      A solar powered AC unit would seem to make a lot of sense, since one tends to need cooling when the sun is out.

  • It's not 1970 (Score:3, Insightful)

    by DeathSquid ( 937219 ) on Thursday August 11, 2022 @05:59PM (#62781974)

    Every air conditioner sold in most of the world since the 1980s has supported "reverse cycle", i.e. what the article calls a heat pump. North Americans discussing this like it is new technology really unscores just how parochial that continent is.

    And the comments that say they don't work in cold climates show equal ignorance. Daikin specifically make models for places like Hokkaido.

  • It's important to consider the refrigerant, too.
    The less-bad one at the moment is R290, which is just refrigerant-speak for pure propane gas. It works great.
    One problem it has is that pure Probane is obviously not protected by patents, copyright, trade secrets or anything else. Hence there is considerable resistance in the industry against it.
  • Heatpumps should also be smart, and communicate with a smart grid - e.g. if there's enough renewable energy available on the grid, the non-time-critical heat pumps should turn on.
    Their energy consumption should also be metered/charged differently, depending on the use case. In winter climates, heating is a basic necessity. So people will do it anyway they can. And if gas is cheaper, they will use that. Hence smart heat pump heating should be cheaper.
  • by PinkyGigglebrain ( 730753 ) on Friday August 12, 2022 @04:31AM (#62782896)

    hydrocarbons like Propane and isobutan make excelent refrigerants. They transfer heat more efficiently, require less refrigerant, and work at lower compression pressures than CFC and HCFC refrigerants currently used. Also of note is that HC refrigerants are still widely used outside North America and have been for almost a century safely and effectively.

    GWP (Global Warming Potential) [wikipedia.org] is a messure of how effective a gas is at retaining heat heat from the sun. The baseline is CO2 at 1.0, everything else is referenced to how much more or less effective the compound is at retaining heat. For example Methane has a GWP of 25, while the HCFC refrigerant R-134a* currently used in most refrigerators and car A/C systems in North America has a GWP of 1430, Propane has a GWP of just 9.4, plus a shorter life once released into the atmosphere, and when mixed with a small amount of Isobutane (GWP 6.5) can be used as a direct drop in replacement for R-134a, no retrofit required.

    yes, there are some safety concerns, HC refrigerants are flammable when vented into an enclosed space and an ignition source is present. However, HC refrigerant usually contain an odurant just like household natural gas and any leak of the A/C system can be easialy detected and steps taken to prevent a dangerous situation. And to be fair it should be mentioned that when R-134a is exposed to high temperatures it becomes a toxic and carcinogenic gas. Plus in both cases the lubricating oil also released when an refrigeration system is vented is also highly flammable on it's own when vaporized during the release and mixed with air.

    Some references I've got in my bookmark list if your interested;
    https://en.wikipedia.org/wiki/... [wikipedia.org]
    https://www.danfoss.com/en/abo... [danfoss.com]
    http://www.possumliving.com/20... [possumliving.com]
    http://www.ener-save.biz/Airco... [ener-save.biz]
    https://redtek.com/12a/ [redtek.com]
    https://hychill.com.au/ [hychill.com.au]

    * R-134a is also known as 1,1,1,2-Tetrafluoroethane, the stuff used in "canned air" dusters that everyone uses. It is illegal in most of the USA to vent R-134a car A/C systems but it is fine to release it into the atmosphere to keep our keyboards clean. The amount of R-134a in you car is about a can and a half of "compressed air".

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