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Space

Rocket Lab Successfully Captures Falling Electron Rocket With a Helicopter (theverge.com) 35

After nearly three years of preparation, small satellite launch company Rocket Lab has successfully caught one of its rockets in mid-air today, after launching the vehicle to space from New Zealand. The Verge reports: But by catching and reusing its rockets after flight, Rocket Lab hopes to cut down on the manufacturing cost associated with building an entirely new rocket for each of its missions. The goal is similar to that of SpaceX, which has become famous for landing and reusing its rockets post-flight. Rocket Lab also claims that recovering and reusing its rockets could also help speed up its flight cadence. "By bringing one back, it just saves a tremendous amount of time where you don't have to build a whole new rocket from scratch," Peter Beck, CEO of Rocket Lab, tells The Verge. "So we'll obviously see some good cost savings, but I think the most important thing for us right now is just getting the vehicles back into the production line."

When Electron launches to space, computers on board the vehicle guide the booster back through Earth's atmosphere, maneuvering it in just the right way so that it stays intact during the fall to the ground. Once the rocket reaches an altitude of about 8.3 miles up, it deploys a drogue parachute to slow its fall, followed by a main parachute. As the rocket leisurely floats down toward the ocean, that's when the helicopter will arrive and attempt to capture the line of the parachute with a dangling hook, avoiding a splashdown in salty seawater.
UPDATE 4:08PM PST: Rocket Lab confirmed the helicopter catch. The summary and headline have been updated to reflect the successful mission.

You can view the livestream of the launch here.
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Rocket Lab Successfully Captures Falling Electron Rocket With a Helicopter

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  • Not an easy achievement!

  • by Kremmy ( 793693 ) on Monday May 02, 2022 @07:27PM (#62497884)
    Good to see more ways of improving rocketry logistics being worked on and having success.
    Can't wait for routine round trips to the Moon.
  • by Anonymous Coward

    This wasn't successful. They had to drop the load. It didn't work.

    Again, people have tried this before and it didn't work out. Maybe these guys have some secret sauce, I don't know.

    • by Goldenhawk ( 242867 ) on Monday May 02, 2022 @10:14PM (#62498156) Homepage

      The catch WAS successful, as much as it needed to be. Yes, they had to then drop it because of helicopter sling load dynamics, not because they couldn't catch it.

      It didn't work just like the first few Falcon 9 landings didn't work. Baby steps, sometimes.

    • by fermion ( 181285 )
      In the real world, success is a spectrum. Even in the fact world such as sports we donâ(TM)t call the majority of players losers, even though they are, because we have developed this fiction that if you play well you arenâ(TM)t a loser, even though you are. In this case the mission was some significant percentage successful, data was gathered which we can learn from, so it was a measurable success.
  • by Turkinolith ( 7180598 ) on Monday May 02, 2022 @08:22PM (#62497954)
    Having to have a heli in the right spot to "catch" the rocket seems like a pretty costly and high margin of error way to do this.
    • They can do this because the rocket is fairly small, and within the mass for a helicopter to catch and carry. They are having no problems predicting where it will enter, and getting the aircraft in the right place, and no problems catching it either.

      They've still got something to work out when it comes to the loads on the helicopter post catch - not a lot of information to go on about this for now, however.

      • Re:Not really. (Score:4, Informative)

        by Deal In One ( 6459326 ) on Tuesday May 03, 2022 @01:38AM (#62498386)

        The link said that the 1st stage was caught only for a few secs before the pilot offloaded it.
        -
        However, the helicopter pilot noticed “different load characteristics” that Rocket Lab had not experienced during previous testing.

        “At his discretion, the pilot offloaded the stage for a successful splashdown, where it has been recovered by our vessel for transport back to our factory,” Murielle Baker, a communications representative for Rocket Lab, said during the launch livestream. "
        -
        So it was a partial success at best, I think. I do wonder if it's harder to catch a 1st stage mid air or to land it. Catching it mid air will have to take into account possibily random wind conditions, etc, compared to knowing exactly where you want to land. And there is always the human factor for every catch (the heli pilot).

          And depending on the helicopter, there is a weight or size limit for the first stage, whereas I don't think you have a real limit on size /weight if you are landing it (with appropriate number of braking rockets, etc).

        • by cusco ( 717999 )

          Landing is definitely much more difficult than catching. A larger concern is that for landing the booster it has to carry enough extra fuel to brake to almost 0 meters/second. To be caught the booster only needs to carry a parachute with a long tail.

          • by Megane ( 129182 )

            It doesn't take much fuel to keep an almost empty first stage in the air. Falcon 9 actually had a bigger problem with the empty stage being so light that even a single engine (out of nine!) couldn't throttle down enough to hover. it was just too powerful, and they had to use the "hoverslam" maneuver. Now they're landing so accurately that they wear out the SpaceX logo on the landing pad faster than they can repaint it.

            Also, they tested doing a parachute landing with the first two Falcon 9 rockets, and real

        • Re:Not really. (Score:4, Insightful)

          by GuB-42 ( 2483988 ) on Tuesday May 03, 2022 @11:12AM (#62499232)

          There is a limit on landing, that is, it is not practical to land small rockets, and Electron is a small rocket.

          The reason comes from the Tsiolkovsky rocket equation, which dictates the ratio between fuel and the rest of the rocket and the square-cube law, which allow bigger rockets to carry proportionally more fuel. To put is simply, bigger=better. By the way, it was the whole idea behind the "Sea Dragon" rocket project: instead of trying to optimize things, make the rocket huge. The problem with big rockets is obviously that it is a waste of payload if you only have to launch a small satellite, and that's the reason why small rockets like Electron exist.

          Electron is already at the limit of how small an orbital launcher can be, which means that there is very little margin on what you can add that is not strictly essential to getting the payload into orbit. Even a relatively light parachute is a lot, and Rocket Lab doesn't intend to make all its launches reusable for that reason, carrying the extra fuel for a powered descent is, I think, inconceivable.

          On the other hand, there is no helicopter big enough to catch something like a Falcon 9, so really, it is all about size. For BFR/Starship, the rocket is so big they not only have enough margin for a reusable first stage but also the second stage without sacrificing too much payload.

    • by ukoda ( 537183 ) on Tuesday May 03, 2022 @12:01AM (#62498280) Homepage
      If 10 years ago some said they were going to catch a first stage descending on a parachute or they were going to restart the engine and land using that I would have put my money on the parachute option. Yet here we are today with both options looking viable. Now catching both the first and second stage with giants chopsticks on a Jenga tower is the most crazy one, I'm really looking forward to seeing that in action.
    • Not really. The helicopter isn't out there idling for hours. It's not like you can't predict when something entirely within your control happens.

      Elon musk's rockets don't redirect themselves either, they just steady themselves and slow for landing. The drone ships he uses know exactly where they need to be in advance too.

      The helicopter option is also more flexible and can react faster than a drone ship, so there's no reason to think this would be more error prone than trying to land your equipment. ...

      Which

    • by AmiMoJo ( 196126 )

      It's cheaper to catch it than to land it. These are small rockets and adding the necessary fuel, wings, control hardware and landing struts would add a lot of weight and complexity.

  • It then came into view of the company’s helicopter, which then successfully caught the rocket for a few brief moments. However, the helicopter pilot noticed “different load characteristics” that Rocket Lab had not experienced during previous testing.

    “At his discretion, the pilot offloaded the stage for a successful splashdown, where it has been recovered by our vessel for transport back to our factory,”

    Funny way of saying he dropped it like a rock because something was terribly wrong.

    This is an amazing feat but the process needs to be fully automated because human error is simply too high.

    • by robbak ( 775424 )

      Or a quite accurate way of describing 'This looks a bit different, I'm not taking any risks here.'

  • I think the line snapped.. but what do i know. im just a little kitty kat
  • wonder what is cost of fuel from Falcon that is need for landing vs cost of helicopter and capture.
    • Same. The cost of the helicopter mission has to be less than the cost of launching the mass of the landing fuel. And the logistics of helicopter-catching, once the kinks are worked out, seem simpler than landing.

      Catching a rocket with the tower where it's going to launch from, though -- now that is elegant.

    • The cost of the fuel that F9 burns landing is much less than the cost of hiring the helicopter (pilots, fuel, maintenance, insurance). The cost of the barge and the boat and crew that two it back to land is probably far higher still.
      • That's not the complete metric to make your decision on though. Really, you want to compare ((cost of engineering a self-landing first stage) + N*(cost of fuel per landing)) to (cost of engineering helicopter capture) + N*(cost of helicopter capture per landing)).

        When you include the engineering and development costs, the helicopter method almost certainly comes out cheaper for the first several launches... hard to say what the precise count is, though. 10, 20?

        What they need is the simplest engineering poss

        • by kiviQr ( 3443687 )
          Rocket lab's goal is 50% catch rate. At the end comparing cost per kg will be one answer. Obviously they have a weight cap on what they can catch.
  • SpaceX first successfully landed a Falcon 9 booster seven (!!!) years ago, and had first recovered one even earlier. Since then, the rest of the orbital launch industry has done precisely fuck-all to follow them, even as the Falcon 9 fleet confidently enters double-digit reflights.
  • The did catch it, but it was undersized, so they had to let it go.

  • I thought I saw the helicopter flying out over Christchurch on my way to work at about 9:00am this morning. After searching online, I found this website that confirmed it. I was standing towards the middle of the loop it made over the central city on the return flight. https://flightaware.com/live/f... [flightaware.com]

The biggest difference between time and space is that you can't reuse time. -- Merrick Furst

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