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Space Communications Hardware Technology

Russia Blames a Bad Sensor For Its Failed Soyuz Rocket Launch (wired.com) 57

An anonymous reader quotes a report from Wired: On Thursday, Russian officials held a press conference to reveal that they have determined what caused last month's Soyuz mid-flight failure. The culprit: a damaged sensor on one of the rocket's four boosters responsible for stage separation. With the investigation complete, the officials announced that they will move up the date of the next crew launch to the International Space Station. Russian space agency officials confirmed that the faulty sensor, designed to signal stage separation, had caused one of the boosters to improperly separate. This led the first and second stages of the rocket to collide, which then triggered the vehicle's emergency abort system.

Video of the incident, released today by the space agency, shows the accident from the rocket's point of view. In it, the booster in question strikes the core of the rocket, causing a significant jolt, which triggered the abort. According to officials, the afflicted sensor rod was bent slightly during the assembly of the rocket. To check for any handling errors that might have also affected other rockets, Russian officials said that all assembled Soyuz rockets -- and their attached booster pack -- will be taken apart and put together anew.

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Russia Blames a Bad Sensor For Its Failed Soyuz Rocket Launch

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  • by Martin S. ( 98249 ) on Friday November 02, 2018 @08:05AM (#57580234) Journal

    Scott Manley has a good video analysis.

    The problem was with a bent pin seemingly 'forced' in during assembly rather than the sensor itself.

    https://www.youtube.com/watch?... [youtube.com]

    • SpaceX doesn't have these problems because they don't use pins.
    • Props for the abort system which apparently did its job flawlessly, but... it's a bit worrying that one bent pin on a sensor can do in the entire system.
      • by sjbe ( 173966 ) on Friday November 02, 2018 @08:32AM (#57580352)

        Props for the abort system which apparently did its job flawlessly, but... it's a bit worrying that one bent pin on a sensor can do in the entire system.

        You know there is a reason that "rocket science" is the standard analogy phrase used for a difficult endeavor. Rockets are chock full of seemingly mundane things that can result in disaster if they don't perform perfectly in extremely high stress conditions. Aside from maybe military combat equipment I can't think of any devices we make which experience tougher conditions with less safety margin.

        • by bobby ( 109046 )

          Props for the abort system which apparently did its job flawlessly, but... it's a bit worrying that one bent pin on a sensor can do in the entire system.

          You know there is a reason that "rocket science" is the standard analogy phrase used for a difficult endeavor. Rockets are chock full of seemingly mundane things that can result in disaster if they don't perform perfectly in extremely high stress conditions. Aside from maybe military combat equipment I can't think of any devices we make which experience tougher conditions with less safety margin.

          Hopefully medical equipment, especially life-support and implants, are made to very high standards.

          • Hopefully medical equipment, especially life-support and implants, are made to very high standards.

            Being made to high standards doesn't mean the product has to operate in a high physical stress environment. My company makes medical equipment and none of it is subjected to the sorts of forces and stresses you find in a rocket launch nor does it have the weight vs performance limitations. Furthermore most medical equipment doesn't have to deal with the tyranny of the rocket equation [wikipedia.org] and the engineering limitations it imposes. Everything in a rocket has to be made as light as possible which causes some r

      • Props for the abort system which apparently did its job flawlessly, but... it's a bit worrying that one bent pin on a sensor can do in the entire system.

        Your sig is pretty relevant, Jared. And yes, rocketry sits at the edge of stresses where one simple wrong thing can ruin your whole day, and quickly.

        Kudos to the Russians for finding and making certain the other candles are assembled properly, as well as that real time confirmation that the abort system functions well.

        I too enjoy Manley's Youtube channel

      • Bend a pin on a CPU and watch what happens.

      • by hey! ( 33014 )

        One of the things that struck me about this rocket is how its very recognizably the same rocket family that launched Sputnik, only refined.

        That's a good thing. Americans' attitude is that anything old is automatically junk. We throw it away and look for something completely new and different. The Russians keep it and tweak it to make it a little better, and after years and years of doing that the old stuff gets very good indeed. That's why the Russians never lost the ability to put men in space, where

      • Considering that this sensor did *not* fail for like seven or eight thousand times before, you wouldn't think this would be a problem.
      • Props for the abort system which apparently did its job flawlessly

        That can't be stressed enough, it's impressive that the rocket core took a hit from a booster with no loss of life.

        it's a bit worrying that one bent pin on a sensor can do in the entire system.

        Or a piece of falling foam can doom an orbiter. Yeah, it's worrying.

    • Remember when an assembly worker had hammered-in [russianspaceweb.com] the Proton-M sensors upside down? And instead of looking at their QA process they announced something in the lines of "don't worry, we found the worker and fired him"? I remember it was discussed here how this mentality would lead to more control issues, and it does appear they have learned nothing.

  • No soup for you.
  • by DirkDaring ( 91233 ) on Friday November 02, 2018 @08:22AM (#57580302)

    American components, Russian components - all made in Taiwan!

  • In Soviet Russia, sensors damage YOU!
  • It was that or the Russians and they're hardly going to blame themselves, are they?

    I suppose they could blame Mexicans but most of them don't even know where Mexico is. On second thoughts, that doesn't seem to prevent Americans doing it.

  • Drill? (Score:4, Interesting)

    by andyring ( 100627 ) on Friday November 02, 2018 @08:55AM (#57580472) Homepage

    Was it the same drill guy who was up there trying to turn the ISS into swiss cheese?

    • No, the same guy who pounded in the guidance sensors upside down in the 2013 Proton-M launch failure.
  • While NASA's high quality standards towards Boeing and SpaceX have been preventing American spacecraft from entering the manned spaceflight market for years, the agency does not seem to exercise the same high standards towards Russians.

    As a result US astronauts are still forced to fly on older less than perfectly safe Russian spacecraft instead of newer and better (but not good enough for NASA) US spacecraft.

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