Kristian vonBengtson writes "Wanna build your own space capsule capable of doing an atmospheric re-entry on a suborbital mission? Well, here are some production hints and a visual guide."
The initial stages begin with sketches on paper before moving to 3D design software. He writes, "A whole bunch of sketches were done to get some kind of initial idea of the size, subsystems layout and how to actually produce the capsule while keeping an open structure for further development and potential changes. One of the main concerns was the small size and the ability to easy install and replace avionics. This led to the decision that all external side panels will have to accommodate being taken on and off – no welding, only on the main structure." Afterward, he moves on to show the final metal cuts and how the pieces are put together via bolts and welding.