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Science Technology

Solar Panels As Building Clothing 242

Makarand writes "A Canadian company is developing a flexible solar-power generating material that can be draped over any building. This will allow buildings with curves and complex shapes to use solar panels. The new material is made of silicon beads, each acting as a solar cell, placed between two aluminum foils and sealed on the sides with plastic. The manufacturing process for the silicon beads can use waste silicon from the chip-making industry. The material has an overall efficiency of 11 per cent which is comparable to the performance of conventional photovoltaic cells. The material looks like blue denim and architects might love to work with it."
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Solar Panels As Building Clothing

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  • "Oh darling, that bue material is just so to die for"
  • Clothing (Score:3, Interesting)

    by JWizard ( 542234 ) < ... s> <ta> <ffokba>> on Friday February 14, 2003 @10:16AM (#5301422)
    How long until we can start wearing these/powering laptops with them ?
    • Re:Clothing (Score:2, Funny)

      by strAtEdgE ( 151030 )
      Looks like denim. I somehow doubt that with 2 layers of aluminum, this is going to feel anything like denim.
  • ...mobile phones and wearables like mp3 players.If the material isn't too stiff to be used in clothing that is.
  • not ugly?! (Score:3, Insightful)

    by buzban ( 227721 ) <buz.buzban@net> on Friday February 14, 2003 @10:19AM (#5301445) Homepage
    Sweet! now i can have my solar power without the not-so-hot looking (i.e., arguably ugly) panels! My wife and I have thinking about solar for a couple of years now, but the look of the panels have kept us away (or at least undecided).
    This might make our decision a lot easier!
    • Re:not ugly?! (Score:3, Interesting)

      by Arethan ( 223197 )
      At least until you see the price tag that comes with it vs. conventional panels. ;)
    • by pcraven ( 191172 ) <paul@cravenfam[ ].com ['ily' in gap]> on Friday February 14, 2003 @10:26AM (#5301495) Homepage
      I'm planning on selling solar panels that look like stained glass. And they are 13% efficient. And just like they solar panels in the article, it will probably be years before you can buy them.

      Reminds me of a joke. Guy goes into a hardware store, wants a hammer. Hardware store says they cost $10, but they are out of them. Guy goes to hardware store number two. This store says hammers are $20.

      "But the store down the street will sell me a hammer for $10, they are just out of them right now!"

      "Well, when we are out of hammers, we sell them for $5".

    • There was an article a long while back (~1994) about using beads in Solar Panels in Popular Mechanics. It was a nice read because it talked about how cheap they could be made using low cost beads instead of crystalline Si... and since each automatically focussed light (bead) it help efficiency.

      Now I happen to own a pair of panels (24") and I must say they do put out quite a bit (these are the huge crystalline growth), but frankly the pricetag is scarry. If I hadn't seen them in a dumpster.....

  • Looks like Levi's headquarters could get a facelift ...

    But really, blue denim look, could look really cool if used correctly, but just how efficient is if if we put it on the walls of buildings instead of the roof, where most of the sun hits?
    • Well, depending were you are located, the walls might be a very good place to put them. If you notice, solar panels aften need to be oriented at specific angels (depending on your location on the Earth's surface) to provide maximum efficiency. If you have ever driven on US 70 through Frederick, Maryland you would see the BP Solar bulding, and notice that the outside wall is slanted (not sure of the angle) and covered with panels. At that lattitude, I think it is somewhere in the 30 degree angle neighborhood. If they are ever on the roof of a commercial buillding (flat roof) they are on stands to provide the optimum sun catching angle...
      • by Gerry Gleason ( 609985 ) <gerry@@@geraldgleason...com> on Friday February 14, 2003 @11:08AM (#5301837)
        Of course, the 'optimal' angle varies throughout the year, but there isn't much drop off for relatively small angles. Doesn't mean they don't work, just less energy is gathered.

        The article isn't explicite about this, although they do say something about the round beads helping to gather the sunlight. The implication is that these are a lot less sensitive to variation of the incoming angle of the rays, which not only gives you the flexibility to put them on more surfaces, but also means the efficiency is higher in the morning or evening than conventional panels.

        Now, what I want to know is how hard is it going to be to mold these into the deck of a boat? And is the coating durable enough to take walking on it? I guess the top protective layer could be epoxy for good abrasion resistance.

        This is realy cool, particularly if you can make it cheaply enough. So what if you can't get above the 11-17% range of efficiency if you can easily make a much larger surface. Further, you might be able to create more complex circuits than just an array of photovoltaic cells, and really give the whole concept of wearable computers a boost. Active matrix displays would be nice.

        • There appear to be three major challenges to solar... 1. Cost. I can't afford the $50,000 to solar-ize my yard to power my house. 2. DC instead of AC, inverter technology just takes all that hard earned solar power and converts it back to heat. 3. Life expectancy of an array. (everything has an environmental cost. It just depends if the product lasts long enough to make it worthwile)
    • Depends on the building. I'd say a 50 story building at the edge of downtown would have more surface area than the roof for at least half the day.

      Of course if you are in Houston, the Transco Tower [about.com] is all alone. It is 64 stories and 901 feet tall.
    • Looks like Levi's headquarters could get a facelift ...

      You mean the eviction tag isn't sufficient decoration?

  • Homepage (Score:5, Informative)

    by mjgamble ( 79684 ) on Friday February 14, 2003 @10:21AM (#5301461) Homepage
    http://www.spheralsolar.com/

    Somewhat old really. July 17th they announced this and their 20 megawatt pilot plant came online October 31st it looks like.
    • Much older (Score:5, Informative)

      by DaChesserCat ( 594136 ) on Friday February 14, 2003 @10:53AM (#5301721) Journal
      This tech is much older. Take a look at this article [nrel.gov] (note: it's a .pdf file). I first read about this stuff in 1993. Texas Instruments started developing this 1983 (yes, that's two decades ago), finally abandoned it and licensed it to someone else.

    • Where was that announcement? I read about Spheral on /. some time last year and I went around blabbing about it to everyone in my family and then people started getting interested and asking me questions so I went back to their web page over and over and it was never updated and it seems it still isn't.
      And correct me if I'm wrong, but doesn't that reference to the 20MW plant seem to suggest that it still hasn't happened? I'd love to hear some good news here because I've taken some grief from a few skeptics already who blamed me for hyping these guys. The web page looks the same as it has since last Fall to me. If they're so active, why is the web page so infrequently updated?
  • Imagine... (Score:4, Funny)

    by syr ( 647840 ) on Friday February 14, 2003 @10:22AM (#5301467)
    The statue of liberty wearing blue denim. Now that would be foxy and generate enough power to light up liberty island at the same time!



    GameTab.com [gametab.com] - Game Reviews Database

  • questions (Score:2, Insightful)

    by phrantic ( 630202 )
    I have to admit I have not read the article, but there again who does, but

    1) How strong is it, yeah sure denim-like is fine for cowboy(neal) but when it is stuck to your roof in a force 8 gale how strong is it.

    2) Again on strength what is it's ability to function when damaged. Is it like fibreglass that can split if the hard external case is broken. What % damage can it take before it needs to be replaced repaired.

    I know this sounds like a whinge but this stuff is only cool if it works

    • Re:questions (Score:2, Interesting)

      by RealErmine ( 621439 )
      This material seems to work a lot like using an LED in reverse. (Yes, you can generate voltage/current by holding an LED near a light source or similar wavelength. Try this by measuring across a resistor tied to a red LED with a red laser pointer shining on it). I wonder if you'll be able to use this solar panel material 'in reverse' and light up the whole exterior of your house by applying appropriate voltage to the terminals =)
      • by dattaway ( 3088 )
        I found that you can get white light from an LED by applying 20 or so volts in reverse. Lifespan can be measured in minutes or hours.
    • Re:questions (Score:3, Informative)

      by Lumpy ( 12016 )
      Solar cells are tricky... if you have a thin line shadow casting across a panel you lose the power generated by the half that is on the side of the line away from the terminals. Now if your panel is made up of many tiny cells then this loss drops significantly as this effect only happens to the seperate cells. that's why a bog 8 foot by 4 foot single cell is stupid to have while 90,000,000 1mmX1mm cells are much better.

      Second some of the anamorphic silicon types (flexible) cant take bullets without affecting the power output much... you lose that section.. usually a 1 inch by 4 inch piece.

      I'm betting that these "bead" types are even more durable.. you can take a machine gun to it and probably not affect the power output at all.
    • Re:questions (Score:2, Interesting)

      by GusCubed ( 619933 )
      I don't know where the whole denim thing came from, this material is plastic based. If you consider that the insulator in the middle will also have to be non-porous to stop shorting out when it gets wet, it would probably be more like wearing thick PVC.... hmmm, nice. Maybe this is why they only advocate it as a covering for buildings/appliances, not people

      As for the strength of the material, it would be pretty strong if the middle layer is made out of a high-tensile material. Mylar maybe? And I doubt you would have sheets of the stuff flapping around.
  • The fashionable building, that is.

    "Does this make my delivery bay look fat?"

    *honk*
  • by jj_johny ( 626460 ) on Friday February 14, 2003 @10:25AM (#5301488)
    Solar power stinks on two accounts today.

    1. The panels are only usable in some applications due their overall effeciency (quoted as 11% for this stuff) that you can only use it in very sunny places.

    2. The cost per kilowatt hour is still not compariable to some very environmentally unfriendly stuff.

    So its nice that they have stuff that the architects like for curved surfaces but for the rest of us with smooth flat roofs and commercial buildings with flat sides and roofs, it would be nice to get some panels that have higher effeciency and have lower cost per kilowatt hour.

    • And solar panels are environmentally friendly? This stuff uses recycled waste from computer chips but solar panels in general are very dirty to make and bad for the environment.

      • "solar panels in general are very dirty to make and bad for the environment."

        The important question is are they cleaner than coal, gas and nuclear.
        • Actually, it's cost (Score:4, Informative)

          by twilight30 ( 84644 ) on Friday February 14, 2003 @11:05AM (#5301814) Homepage
          Yes, both for the end user and for the producers, solar panels are much cleaner than coal, natural gas or nuclear energy. There's no waste product, unless you consider EM radiation from the alternating current -- which would be true of all electricity sources.

          As the bloke below points out, Lomborg's argument on cost is very much relevant and explains a great deal of the slow uptake in the industry over the last few decades. This being said, however, worldwide usage of PV technologies (excluding in toys like solar calculators and whatnot) has easily demonstrated 25% growth rates year-on-year for the last few years or so (Ispra report, June 2002, European Commission Joint Research Centre; also at PVNet).

          Of course, when you start from nothing, anything sounds impressive. However, in Europe we have around 6% of total energy consumption coming from renewable sources. Less than everyone aside from the petrol industry (and even these guys are heavily invested in renewable energy) expects, but still, you have to start somewhere...

          PS: No idea why the http://www.pv-net.net link doesn't work, so I've just included it in plaintext

      • by twilight30 ( 84644 ) on Friday February 14, 2003 @10:39AM (#5301600) Homepage
        As someone now employed in photovoltaics, I have to ask you this. Most commercially-available solar panels of the silicon variety are derived from purified sand. Pure silicon does not exist naturally, so silicon dioxide (duh, sand) is broken down and refined into ingots. How is this environmentally unfriendly?

        If you're talking about GaAs-panels (cells), they are dirty, I'll grant you that. They are not, however, at all popular. The largest makers of PV are Kyocera, Sharp, RWE Schott Solar and Astropower. None, as far as I know, are selling exotic PV cells or modules in any numbers. They're expensive, and the current technology offers enough benefits to outweigh the point of bothering with fancy stuff.
        • Most commercially-available solar panels of the silicon variety are derived from purified sand. Pure silicon does not exist naturally, so silicon dioxide (duh, sand) is broken down and refined into ingots. How is this environmentally unfriendly?

          Well, this process requires large amounts of electrcity to heat the silicon dioxide. It doesn't just become pure silicon if you ask it to. Silicon has a melting point of 1410C, and to get really pure silicon, you must melt it several times, recrystalizing it each time. There was a period where the estimated lifetime of solar cells was short enough and their efficiency low enough that the cell would not be able to generate enough electricity under even the most ideal conditions to make up for the amount of energy used to create the cell. That is no longer the case.

          However, I imaging the poster was confused by the large amount of chemicals required to create semiconductors, especially multilayered microprocessors. Those require extremly pure silicon (99.999% or better), plus an etching process involving hydroflouric acid and many liters of water. Luckily manufacturers have refined ways of recycling these chemicals and the water.
        • dope (Score:3, Insightful)

          by Erris ( 531066 )
          Most commercially-available solar panels of the silicon variety are derived from purified sand .... How is this environmentally unfriendly?

          What do you dope it with? How long do those cells last in direct sunlight? How long will the plastic sheeting encasing these particular cells last?

          Can you make electricity which costs 2.5 cents per kilowatt hour yet? Don't forget to add disposal costs. When you can do that, your photovoltaics will be competitive with nuclear power and sometimes natural gas.

          Are we being honest here? Anyone who covers their building with solar cells right now is doing it more to make a statement than to get power. If that statement is one of self sufficiancy, great and more power to them. If the statement is "environment friend" the speaker is ignorant or dishonest.

          • Boron and phosphorus. Basically the doping materials make the current feasible.

            There are installations extant for the last 20 to 30 years, still producing electricity.

            My company makes modules (no, I'm not interested in advertising it here, so no names) guaranteed for 20 years. This is against weather damage. We use tempered glass tested by firing half-inch steel balls at a distance of 2-3m at 15m/s to hold the cells. (No damage, by the way) The plastic sheeting, or polyvinyl fluoride (Tedlar, by DuPont -- OK, I'll concede the point here), is a derivative/related material to Kevlar ... it lasts for similar periods. What you really need to worry about is delamination, which comes from the adhesive you stick in between the cells and the glass coming apart. Again, we sell ours for a guaranteed 20 years, which is standard in the industry, so replacement costs on the part of the consumer or installer are a moot point.

            Electricity is still too expensive compared to non-renewable sources, I will freely admit this. However, I think you need to get out of the US-centric mindset: Japan has by far the highest level of PV installations, currently about half the world total. Africa finds it an economical alternative to nonrenewables. I don't think either region would do it just to make a ecological statement, do you?
          • Re:dope (Score:3, Insightful)

            by rw2 ( 17419 )
            Where are you getting electricity for 2.5 cents an hour? Mine is costing me about 8!

            Now I agree that one should compare the total costs of solar (environmental costs in construction, total cost of deployment and costs of shutdown) to the costs of electricity, but 2.5 cents has got to be about a third of the national average.

            Also, it would be more fair, if we're to do an apples to apples comparison, so look at the environmental costs of coal, gas, hydro, nuke in making the judgement. Yes, I know those costs aren't reflected in your power bill, but ultimately they manage to come back to you in other goods (e.g. more expensive fish because there are fewer clean waters to hold viable nurseries...)
            • Where are you getting electricity for 2.5 cents an hour? Mine is costing me about 8! ... Also, it would be more fair, if we're to do an apples to apples comparison, so look at the environmental costs of coal, gas, hydro, nuke in making the judgement. Yes, I know those costs aren't reflected in your power bill ...

              That price does not accuratly reflect costs. The cost of generating electricity by nukes. It is about 2.5 cents per kilowatt hour. This includes decomissioning and disposal costs, which are higher than they would be if the federal government would keep it's end of Yucka mountian. Yucka mountian is added to your electric bill and so that's part of your 8 cents. Other things that go into that price are higher cost "peaking" power, distribution, taxes. Windmills and other stuff like that cost lots of money and can be thought of as a "feel good" or a research and development tax.

              In short, disposal costs ARE a part of the cost I quoted. Power companies used to be gaurnteed a "reasonable" rate of return on investment. Obviously, covering all of your costs is part of reasonable.

              "That sidesteps the issue as I see it!", you might cry. OK, I'll make it easier for you. Find yourself some solar cells that make electricity for less than the rate the power company will sell it to you. If you don't include disposal costs, you are screwing yourself. If you can find such cells, more power to you and let me know about it. I'll slap them on my roof. Remember, however, that economies of scale allways apply. When such cells are invented, it may still be cheaper to make a huge farm of them looked after by a few people than it would be for everybody to slap them on their buildings and hire people to look after them. Centralization and co operation have saved us money in the past and they can save us money in the future, regardless of the technology in question. Self reliance is something you might want to pay for anyway.

              • Re:your power bill (Score:3, Insightful)

                by rw2 ( 17419 )
                OK, I'll make it easier for you. Find yourself some solar cells that make electricity for less than the rate the power company will sell it to you.

                I wasn't claiming I could. But that you were doing a comparison of electricity at a third the rate I pay and that's a unreasonable comparison.

                *You* may think that the added costs in nukes aren't warrented, but the fact remains they are there and thus must be the compared value. But you admit this yourself, so there's no point in flogging that one further.

                Your comment about disposal costs being included isn't quite accurate, you refer to nukes, but I was referring to gas, coal, hydro. Those environmental costs aren't at all included as much of the interesting waste goes into the air, but they do exist.

                PV power generation is 25-30 cents an hour now, so it's still considerably more expensive than your utility bill, but if all the costs of conventional power generation were on your bill it would be a much closer comparison.

                I think we largely agree though. Don't buy solar to save money, buy it if you have other motivating factors.
            • 2 cents an hour is the common industrial rate.
              8 cents an hour is the average residential rate.

              Its much cheaper to give electricity in bulk to sites that use around full capacity 24 hours a day that can guarantee usages than distributed housing networks that really peak the lines in the early mornings and evenings. Early in the morning, many people use electric heat. In the evening, people get home and use air conditioning, take showers with electric heated water, and cook. Overloading the wires lowers efficiency of maximum power transfer and costs for the utility soar.

              If you have a housing development that can use a constant 10MW with a power factor of .95 or better 24 hours a day, the electric company should have no problems giving these premium rates to you. The better "surplus" rates if you have a peaking generator for the times the residents of the city overload the grid.
          • Can you make electricity which costs 2.5 cents per kilowatt hour yet? Don't forget to add disposal costs. When you can do that, your photovoltaics will be competitive with nuclear power and sometimes natural gas.


            Comparing the prices of renewable power to non-renewable power to judge environmental effects isn't appropriate unless you factor in the cost of depleting the (irreplaceable) fuel supply. Of course the non-renewable processes will be cheaper; they get their energy "for free" from the Earth's dwindling supply of fuels. You might as well say "why work for a living, when it's so much easier to spend my inheritance"? That's trivially true, but only until your inheritance runs out.


            Not to mention that the cost of fossil and nuclear power almost certainly doesn't factor in the (non-trivial) costs of safeguarding their supply of fuels (i.e. how much will this year's Iraq invasion cost the US? How much does it cost to secure each nuclear plant against terrorists? How much does it cost to clean up after a nuclear plant when it is closed down or blown up?)

            • Comparing the prices of renewable power to non-renewable power to judge environmental effects isn't appropriate unless you factor in the cost of depleting the (irreplaceable) fuel supply.

              Nuclear is renewable. You can breed and reprocess fuel practically forever.

              Not to mention that the cost of fossil and nuclear power almost certainly doesn't factor in the (non-trivial) costs of safeguarding their supply of fuels (i.e. how much will this year's Iraq invasion cost the US? How much does it cost to secure each nuclear plant against terrorists? How much does it cost to clean up after a nuclear plant when it is closed down or blown up?)

              You can spend an infinite amount on "security" and "clean up" and such costs can be used to kill anything. Decomisioning costs are already included in your bill, indeed they are part of the 2.5 cent figure. So are the cost of all sorts of absurd spending, armored machine gun emplacements, double fences with razor wire, radar and microphones constantly monitored between those fences, "monkey cages" designed to slow progress outside and inside the plant, fixtures designed to injure parachutists, M16 armed security gaurds, games played with Special Forces, and even a new office that must evaluate terror potential of new modifications. Places like Yucka mountian demonstrate that ludites can add unreasonable costs to anything. You have paid 17.5 billion dollars for a two million dollar hole. Still, the costs have been livable. Reading "Fallen Angels", I loved seeing the word "appropriate" in your post. "Appropriate Technology" will ruin us. Listen to the engineers, they still believe in a better tomorrow.

              • Nuclear is renewable. You can breed and reprocess fuel practically forever.


                According to this [world-nuclear.org] document, nuclear fuels can be extended by about 30% via reprocessing, which is useful but hardly makes nuclear power "renewable". Common sense and the Second Law of Thermodynamics say that you can't get something for nothing -- you have to keep shovelling new energy into the system.


                "Appropriate Technology" will ruin us. Listen to the engineers, they still believe in a better tomorrow.


                Their "better tomorrow" isn't better enough. I want a tomorrow where our energy sources never run out (at least, not for billions of years) and nuclear materials do not find their way into the environment or into the hands of people who would use them to kill. The best way to accomplish this (at least until fusion reactors are viable) is via non-nuclear renewable technologies.

          • Re:dope (Score:5, Insightful)

            by budgenator ( 254554 ) on Friday February 14, 2003 @02:07PM (#5303536) Journal
            Anyone who covers their building with solar cells right now is doing it more to make a statement than to get power.
            When I first started using Linux it wasn't commercialy-viable but I saw it had potential. Sure I was concidered some kind of bizzaro geek for using it at the time but look at it now. No new technology is an instant commercial success and needs a few early-adopters who are able to look past the warts and spur continued developement until it's polished for greater consumption. Photovoltaics will never replace our present electric system, but they might allow a few less generating plants to be required.
    • Solar power stinks on two accounts today.
      Both your points (efficiency and cost) are really only one point, that the initial expense of setting up solar panels or tiles [soton.ac.uk] is too great. If they get more efficient, you won't have to buy as many to get the same amount of power, driving the total initial cost down.

      Bjorn Lomborg argues in his much-maligned book that solar power prices are following a kind of inverse Moore's Law, effectively halving in price every N years (I forget what N is), which creates a further disincentive to buy solar now. If it'll cost you $20k for your household array and you'll get the money back in savings from reduced draw off the grid, in say 20 years, but the panels themselves will cost half as much in 5 years, you're better off waiting. And so on.

    • WRONG!
      1. The panels are only usable in some applications due their overall effeciency (quoted as 11% for this stuff) that you can only use it in very sunny places.

      Hmm so I guess the South pole and northern canada and alaska are very sunny places? many tundra towns and research facilities as well as tree-hugging-antisocial-freaks up there rely on solar AND wind power. Just pick up a copy of home power magazine and you'll see at least one story about some loonies who live in the mountians or northern canada that use solar and wind only.

      Solar works perfectly well anyplace that has light.. you just need more panels to make your power.


      2. The cost per kilowatt hour is still not compariable to some very environmentally unfriendly stuff.

      True.. you do much more damage to the environment for every cell made than your useage from a coal or oil plant belches into the air. but the facts are not important when it comes to the environment!
      • Not to quibble, but the parent didn't say they were only usable in WARM places.... Just sunny ones. And yes, Alaska, Antarctica, and Northern Canada are indeed sunny places.
      • Hmm so I guess the South pole and northern canada and alaska are very sunny places?

        Actually they are. At least for the half year they are in 24 hour daylight. Also the polar regions are the dryest area of the planet, so you are unlikely to get clouds in the way.
    • Accoding to their website [spheralsolar.com]:

      A significant breakthrough in renewable energy, Spheral Solar Power cells produce electricity at considerably lower cost than conventional solar technology, and on a cost-par with fossil-fuel based electricity in many regions of the world.
    • For cold places, a more cost-efficient use of solar energy is for solar heating [canren.gc.ca]. Efficiency of around 70% can be achieved, giving low-grade heat which can be used to pre-heat air or water for a heating system. While a traditional heating system is still needed to bring the temperature up to desired levels, less fuel is needed to maintain the same temperature. At a GM battery plant in Oshawa, Ontario, such a system generated 455 kWh/m of solar energy per year, representing a contribution of 317 MWh annually. This is a savings of between $4,700 and $12,200 depending on the fuel used for traditional heating (1991 prices, CAD$).

      Similar technology is being used in car-washes to pre-heat water. I wonder if the flexible material technology could be incorporated into a system that pre-heats in the winter, and in the summer generates electricity which could be used for cooling. The summer months have some of the highest electrical energy demands as air conditioners are running.

      I would imagine that you might be able to reduce the heat incident on the building using this material in the summer. For example, instead of introducing the heated air into the building, you could vent it out the top using either convection or wind-powered turbines.

      Solar heating seems like a great alternative. Our house has good southern exposure, and stays reasonably warm during the day even with the heat set low (10C). Right now it is about 19C while it is -22C outside (-7F).

      Photo-voltaics may also be useful, but the parent comment's points are quite good explanations for why they aren't in widespread use. On the other hand, if the cost of installing a system is sufficiently low and the esthetic is good enough, this could be a reason for buildings like warehouses and so on to reduce their reliance on non-renewable energy.

    • 1. The panels are only usable in some applications due their overall effeciency (quoted as 11% for this stuff) that you can only use it in very sunny places.

      Heh, you know, I just had a thought...if I had this on the roof of my Boston 'burb home, not might it be tough to get enough power in the winter because there's less sunlight, but what about what the damn thing gets covered in snow? Oy flaven.

      And then there's the brigade against the windmills around Nantucket. NIMBY rules.
  • Clothing. (Score:4, Interesting)

    by Ayanami Rei ( 621112 ) <rayanami AT gmail DOT com> on Friday February 14, 2003 @10:26AM (#5301503) Journal
    How will you power your wearable computers, palm pilots, pacemakers even? Blue jeans and denim jackets that generate electricity. This has potential, because as we all know, denim never goes out of style.
    I wonder what the care instructions will say...
  • by jakedata ( 585566 ) on Friday February 14, 2003 @10:27AM (#5301505)
    Make me a sail out of this material and I will cruise when it is windy, sunny or both. Just throw some kevlar into the substrate. Or use carbon fibers instead of aluminum for the interconnect.
    • Make me a sail out of this material and I will cruise when it is windy, sunny or both. Just throw some kevlar into the substrate. Or use carbon fibers instead of aluminum for the interconnect

      Wouldn't salt spray interfere with collecting the sun? I'd think the sail would get coated with salt.
      • No, if salt spray was that big of a problem, it would be a huge maintanance problem with ordinary sails. Salt spray is a big corrosion problem with some materials, but I've never heard of significant build-up of salt on sails of other parts of a boat.

        The problem with this material for sails is going to be that it alters the strength and weight of the the materials, and extra weight aloft carries a big penalty in performance. The deck is the right place for this technology. I would think it would be excellent for multi-hulls with large deck areas that maintain faily constant angles. The sides of the hull might be good on a monohull to take advantage of certain courses and heal angles, but you'd always have part of the array where the sun isn't shining.

    • Better yet, a blimp. Better yet, a high altitude cell network repeater blimp.
  • by Mattygfunk1 ( 596840 ) on Friday February 14, 2003 @10:28AM (#5301514)
    Dan Davies, an engineer at Solar Century, a renewable energy company based in London, UK, says that Spheral's new material looks very similar to blue denim.

    I just know my wife is going to want, no _need_, Levi stonewash solar panels with a hipster fit.

    Damn fashion.
    ----------
    Interior decorating your home in style? [wallpaperscoverings.com]

  • Looks like a robust and flexible solution that can be tailored to a homeowner's needs. Anyone any idea what the sort of price range is/will be to equip your home with this stuff ? and how does it compare with existing solutions ?
  • This could be a great boon for people that want to move to solar power but need something less obtrusive due to neighborhood covenants and the like. Of course that is assuming that you could get approval from your neighbors to have a blue roof.

    This could also be useful in the automotive industry I would think. No longer would cars have to be designed to fit to a solar panel. The possibilities are out there!
  • I wonder if I can make a set of clothes out of this stuff to power a wearable computer. It might get hot, but in kentucky the winters are abnormally cold.

    Wait, this means that I would have to go outside to use it. Nevermind
  • Solar Pants...hmmm...gives new meaning to Hot Pants!

  • While a good idea, it's probably not a cost-cutting one. It will probably take a decade of the energy savings revenue to offset the initial cost of draping your building with the material.

    On the flip-side, Levi's could start selling "hot pants"... just don't get caught in the rain while charging your cell phone in your pocket...
  • by phoenix_orb ( 469019 ) on Friday February 14, 2003 @10:35AM (#5301574)
    Slashdot has a way of posting news, but no backup information sometimes. Or maybe I am the only one who actually reads the articles.... Here [spheralsolar.com] is an overview of the technology. Here [spheralsolar.com] is a link to the company making this product, speral solar power. Not much in great detail about the strength of these products, other than "very strong" or "stronger than regular solar cells".
    • The sheet is thinner than aluminum siding (which is very durable), I would presume. But so long as it's a little bit thicker and higher quality than kitchen foil, you can probably expect it to be durable enough to be used as an external material with little risk.
  • Hmmm (Score:2, Funny)

    by Xeth ( 614132 )
    I wonder if they generate enough power to make self-walking pants...
  • by image ( 13487 ) on Friday February 14, 2003 @10:36AM (#5301579) Homepage
    > The material looks like blue denim and architects might love to work with it.

    That's what I always say -- "this building looks great, but it really could use some denim trim for that special something."

    (Okay, so I'm actually a software architect. Sue me.)
  • Or might not.... (Score:3, Informative)

    by Anonymous Coward on Friday February 14, 2003 @10:37AM (#5301591)
    I'm an architecture student and I find the idea of draping "blue denim" over a building to be stupid. However I do perceive that excessive awnings for buildings are quite fashionable in some areas (Europe) and they do have some utility. In high winds however such fabrics can rip off after smacking the side of the building loudly for a while...not so good. A better idea than a flexible solar cell drape is to build it into the wall firmly, yet so that it can be replaced when the cells eventally die.
  • Covert Solar (Score:2, Informative)

    This should provide much more attractive options for the guerilla solar [homepower.com] movement. Now people with smaller properties could generate their own power without attracting unwanted attention.
  • But I wonder how much this stuff will cost per square foot. It'd be nice to have a roof covered with this stuff, but then of course I'd have to keep cleaning the roof and clearing off snow, leaves, accumulated dirt, etc. or I'll get brownouts.
  • by Lumpy ( 12016 ) on Friday February 14, 2003 @10:46AM (#5301650) Homepage
    Until it is available at a MUCH lower price solar is still stuck as a fringe and fad technology.

    I can use solar wayyy up here in michigan. I just need twice the panels that those in Arizona need. The problem comes in when you try and buy the panels to only satisfy 1/10th your house load even on the used / surplus market the prices are horribly high and not feasable for anyone but the ultra rich who need to decide either between burning a pile of money or buying solar panels.

    I have done amazing things with home automation and switching to Compact flouresent and other lighting as well as changing computing from the wasteful typical 300-400 watt PC to a compact Pc using only 90 watts and a cheaper flat panel displays to cut my electrical consumption in half... but trying to reduce my load further by adding solar to take up some slack... I can pay electrical bills for 4 years befire I even get near paying for the solar panels.. and that doesnt include the battery bank and other assorted equipment.

    Solar needs to be made cheaper and better.
    • by raygundan ( 16760 ) on Friday February 14, 2003 @11:21AM (#5301930) Homepage
      I've done about the same things as you-- the simple, inexpensive, practical stuff you can do to cut power usage now. Light controls, CF bulbs, laptop or flat panel, water-heater insulation, etc...

      One of these days I will get to solar. But I wouldn't *ever* bother with the battery bank-- it's chock-full of nasty chemicals, needs careful tending, and has to be replaced every few years at large expense and environmental cost. Just by panels and a smart inverter, and run grid-connected, if you ever feel like actually taking the plunge.

      In the meantime, you might consider a small windmill as a starter. They're cheaper than solar, and they do some work at night. (Actually, I would think they'd compliment solar well, producing LOTS of power in dark, windy storms) http://www.altenergystore.com/cart/windmills.html [altenergystore.com] has 46" 400-watt turbines for $600. Unless you've got a bunch of 12v appliances, you'll need an inverter, too. Probably another $1000 or so for an inverter that supports grid intertie. I'm not sure on price there. But once you have a good inverter, you can add another windmill, or play around with a few small panels to test it out in your area.

      Anyway, that's what I plan to do first, as soon as I get a house.
      • If one windmill is effective, why not put up a scaffolding, and lift the windmill just a tad higher?

        Do it with the vertical axis windmill -- preferrably something not too large, though it is less efficient than a large one.

        And if you do that, you can put a few in a row. Then, when you get more money, raise another level of scaffolding above it, with another row of windmills.

      • As one who's spent a lot of time on boats and in marinas, I can vouch for windmills being a proven energy solution. Offhore cruisers and liveaboards have been using them for years. However, I can also vouch for the fact that they're extremely noisy -- as loud as power tools, lawn mowers, etc. If you can hear an annoying buzz in a marina but can't figure out where it's coming from, chances are it's a windmill on a boat, perhaps as far as half a mile away!

        BTW, solar panels are very popular with sailors too.
    • Until it is available at a MUCH lower price solar is still stuck as a fringe and fad technology.

      True, but most useful technologies start out that way. Microwave ovens were invented in the 50s, yet did not take hold of the mainstream until the 70s, because of quality and price. VCRs started out as toys for porno watchers for several years before every mom and dad got one. Price was the main reason. Computers, Internet access, and the list goes on.

      I agree with your main point, but I don't see it as a problem. Once the technology reaches a point where it is cost effective in some situations (price vs efficiency vs installability) the "rich" will be the first to use it in mass (god bless them) which in turn jacks up production, which in turn reduces costs. We are getting close to that point where it becomes feasible, say within 10 years. This means it won't be mainstream for another 20 to 30 years. Yes, thats a ways off, but its still something.

      Personally, Im impressed at the progress made, including this newer flexible material. Its always nice to see private enterprise making gains, even if they are only incremental. You have to crawl before you walk.

    • Solar heating panels[1] are *much* *much* cheaper than photovoltaics, they are also much much more efficient at 80+% efficient. They are also far less affected by cloud cover.

      Generate power from the waste heat using a Stirling engine[2].

      [1] e.g. http://www.thermomax.co.uk/
      [2] e.g. http://www.stmpower.com/Technology/Technology.asp
  • uh huh (Score:5, Interesting)

    by Anonymous Coward on Friday February 14, 2003 @10:50AM (#5301678)
    Just like "fabric that doesn't fade in the sun", "windows that don't need washing", "plastic that lasts forever", LEDs that "never wear out"- all of it's bull. So, What is the lifetime?

    How much does it cost compared to regular panels(which are INCREDIBLY expensive.)

    How do you clean it when a bird craps on it?(bird crap is exceptionally acidic- which is why it damages automotive paint/clearcoat.)

    Does it stand up to acid rain?

    How will you deal with wind?(even small banners need cutouts to keep them from getting ripped off a building).

    Will it keep from tearing from raim or snow?(remember, rain and snow loading cause most structural failures.)

    How do you position it so it gets maximum sun?(oops, can't. Unlike panels which can be rotated to face the sun as much as possible, automatically.)

    Also, I find it hard to believe puts out the same power per square foot as a full panel- it may be as "efficient" as regular solar panels, but i bet they're only "counting" the area of the little bits of silicon, not the total area of the fabric.

    Lastly- flexible solar panels are nothing new, They've been around for years- look in any boating catalog.
    • Re:uh huh (Score:3, Interesting)

      by Windcatcher ( 566458 )
      One issue with regular solar panels is that many use several layers of crystals to improve the efficiency. A typical monocrystalline panel only has about 11% efficiency, but going to two or three layers (all of which respond to different frequencies of visible light) can increase it. Using two crystals will get you upwards of 22% and three get you upwards of 34%. The major problem is cost--adding extra layers multiplies the cost of the panel, which makes panels with decent efficiency cost-prohibitive.
      • It should be possible here as well. AFAIK making a durable 1mm diameter multi-layer beads should be much cheaper and easier than making a big fragile 10cm^2 multi-layer disc, and cutting it to shape.

        The main caveat would be that the core layer of the bead will have to be fairly large relative to the size of the complete bead (to allow enough contact area once the outer layers are etched off) which would limit the number of layers for a given bead size. I'm not sure if there is a way to pre-test the beads before they're etched to allow for quality control, but there might be.

        As an alternative to beads, I wonder if there might be a cheap means of making small layered columns or chips that could be aligned before being laid up in the material, skipping the etching step entirely.
  • craziness! (Score:3, Informative)

    by mrtroy ( 640746 ) on Friday February 14, 2003 @10:50AM (#5301680)
    people with flat shaped buildings dont make use of solar panels now! why would this be a big sudden change? are curvy building people more open minded to renewable energy sources? oh those curvy building people are crazy! with those curves and all!
  • by fritter ( 27792 )
    Call me back when it can be patterned - I think it would be the cutest thing to have my terrier and house in matching sweaters!
  • Just in general, I've got a fair bit of roofspace - I've often pondered solar (purely for cost reasons I must admit) - would a fair sized roof clad entirely in solar panels (of the the traditional type, or whatever is the current best tech), be enough to power an average household? (Assuming no insane energy usage) Or would it cover 10%, 50% etc?
    • I am no expert but from what I understand the cost of the solar cells would outweigh the savings in electricity. Or it would take longer to recoup costs than the solar cells would last.(Something like that).
      I have also heard the oil used to make a solar cell is more than the energy it will soak up. But someone on slashdot called everyone idiots who believed that and said that is no longer true.
      Also, where you are located plays a big role(Seattle or Arizone) in costs.
      In the end solar cells are not cost effective, but some would say there are other benefits other than money.

  • Neat stuff (Score:3, Insightful)

    by cryptochrome ( 303529 ) on Friday February 14, 2003 @10:53AM (#5301712) Journal
    Neat. Making durable PV to cover arbitrary surfaces has never really been addressed. I figured that linked micro PV elements would be the answer, but this is the first example I've seen of it. (In my case I was thinking whether it would be possible to make pavement that generates electricity, since it's flat, exposed, and taking up a lot of land already). This stuff is 11% and made from waste silicon. Wonder what it could do If they used gallium arsenide beads instead of silicon. Or perhaps broad-spectrum multilayer beads, like that much ballyhooed indium nitride.
  • These things need to be written with a "Library of Congress" type of measurement. You know, like 1 sq. cubit of X material holds X Library of Congress'. I have no clue what 11% efficiency translates to in real world terms. Covering a building the size of the Pentagon, could it power it? How about my house? What's a real-world comparison for this?
    • This is at least two libraries of congress per square meter.

      Seriously though, I recalled previously hearing the average peak solar energy available at ground level as being 1KW/m2. No one seem to agree on that number and the actual total daily energy varies vastly depending on your location. Another source says the average over the entire earu over a 24 hour day is 164watts.

      Source: http://zebu.uoregon.edu/2001/ph162/l4.html

      Perhaps this is a better formula:

      * Multiply the UV index (1-10) by 100 to roughly estimate the peak solar energy (usually around noon) in Watts per square meter for the day (i.e., UVI = 9 => 900 W/m2 around noon)

      Source: http://rredc.nrel.gov/tidbits.html
  • A few years ago, I seem to remember a claim that solar panels with 75% efficiency would be on their way. What ever happened to that claim? Or am I dreaming?
  • Ok, I know this is way off topic but it was in this comment set that I saw my first M$ add on slashdot. I haven't been paying the extra add-free slashdot fee and thus get the in-line advertisements which I normally glance at and scroll down. I was shocked today to find that M$ actually wanted to advertise here (especially considering the borg icon their news items get here).

    Of course, this may be enough to get me to pay for the add-free fee.

  • From what I know of Spheral Solar, they have yet to release any such products on the market. However, another firm, Iowa Thin Film Technologies (http://www.iowathinfilm.com) has been doing this stuff for years. The modules utilize amorphous silicon on a polymer substrate, pressed out through a cool roll-to-roll manufacturing process. Most of ITFT's products are integrated into portable electronics, but they do have large scale building materials used in tents and other devices. According to their web site, their stuff is so flexible it can wrap around a Coke can and continue to function.

    As for powering laptops with this stuff, good luck. Laptops suck an enormous amount of power that only the really high-end (gallium aresenide, gallium indium) modules can even begin to touch. Of course, according to ITFT's pictures from this year's CES, they do have a recharge system for cell phones and PDAs.
  • Fabric != cloth (Score:3, Insightful)

    by James McP ( 3700 ) on Friday February 14, 2003 @11:50AM (#5302144)
    For those too lazy to visit the site, this is not a soft cloth. It is two layers of metal foil covered in silicon beads topped with a clear plastic film. Strength should be much higher than mylar and it can be bonded to pretty much any other base material; metal, plastic or glass.

    It also comes in multiple colors; the website shows brown spanish tile versions. I've no idea if there's a performance hit for aesthetics but at this point I don't care if it's 5% efficient if people start using it. That's still up to 50 watts/m^2 of pollution free power that wasn't there before.

    To properly compare this to normal PV panels, go look at a nice glass enclosed mall. Pay attention to the heavily reinforced angled glass skylights. You'll see lots of angle iron in very particular shapes to keep things solid. That's the kind of crap you have to do with glass-substrate PV. Then there's the whole "cracked by hail" thing to deal with. This stuff may lose a couple of beads but it won't shatter and if the insulating material's good, it won't short out.

    This will amount to architectural facade; build your normal structure then bolt this stuff on. The weight will be far less than architectural concrete. From the design it could quite possibly be cut and shaped in the field; a massive bonus to construction. No special order components. Order a couple of spare sections of it and cut/sand to fit.

  • by Strange Ranger ( 454494 ) on Friday February 14, 2003 @12:43PM (#5302673)

    Solar shingles with a 20 year warranty. [westernsun.org] Available today.

    I don't know about the rest of the country, but our household budget electric bill averages $82 bucks a month. 20 years, 240 months, that's $19,680 for 20 years of electricy. This site above has a $10K and a $22K system.

    Now if you subract the cost of a new roof the deal looks even better. Raise the value of the property, if you live in a sunny area you can even get paid for feeding energy back into the grid. After all a whole roof solar panel that even has some shade functionality [smartroofsolar.com] would be pretty productive.

    Why aren't these at least being put on more new homes?? What a selling point.
  • by tomdarch ( 225937 ) on Friday February 14, 2003 @12:44PM (#5302686)
    Like a lot of innovative building products, I'm thinking, "Interesting, but..." It sounds appealing, but there are a bunch of hurdles to get over before I would use it in a project.

    One issue in it's favor is the faddish aspects of 'green building'. Lots of clients want to think that they have a 'green building' but don't want to spend the money or make the compromises required. Slapping some of this on your facade would go a long way - you can see it, point to it and say 'look, green building.' A lot of more effective systems aren't as easily understood or are out of sight.

    The biggest down side is the reality of building roofs/skins. Water penetration is the biggest thing that makes architects sweat and loose sleep. Leaky roofs are the biggest source of lawsuits for architects in the US. Roofs undergo massive thermal expansion ranges (for a building product) and are exposed to the weather and physical abuse constantly. I expect a roof to last for decades with minimal maintenance. Anything that claims to be a water-tight roofing surface has to be tested and proven before I'm going to specify it for a project. As with all roofing products, it's not just the stuff that shows up on a truck at the site, but the experience of the roofers who install it and the complete roofing system as installed that is critical.

    Of course, you could put this stuff up as an 'outer skin' over a real roof/cladding system, but then you're paying twice for a roof/skin.

    A lot of faddish materials have come and gone. They get installed in some buildings, fail in a few years, get ripped off and replaced with something proven. In the end, this stuff has to prove itself over the long run as a high quality building product before it's going to be used extensively. It will be judged on its price vs. performance like anything else.

  • by Quixadhal ( 45024 ) on Friday February 14, 2003 @12:50PM (#5302741) Homepage Journal
    As we all know, major technological advances in the computing field are all driven by the pr0n industry...so imagine what a current-generating fabric would be used for.

    At the very least, it ought to convince people to produce efficient wearable computers. You know that the guy in jedi-robes must have a pimpin' CPU... but the model who's almost in a bikini might be highly optimized *wink wink*.
  • People are not using solar panels not because they are ugly or have nowhere to put them. They are not using solar panels because they are very expensive for the amount of power they produce.

    These on the other hand are 80+% efficient, cheaper than a photovoltaic array and work well in cloudy conditions:
    http://www.thermomax.co.uk/

    Add a stirling engine for electricity generation.

  • First, it looks to me like the company isn't so much selling solar panels, as it is selling entire solar panel manufacturing systems [atsautomation.com].

    Seems to me that something like RPM's centrifugal power storage units [geocities.com] would be ideal to go along with this. That way, you could load up a building's walls and roof with these things, and produce enough to last through the night.

    Then sell it as unit solution: Get the whole package, and have power whenever you need it.

    But I'll bet these little factories will be extremely expensive.

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