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Startup Claims to Make $1/Gallon Ethanol

Posted by ScuttleMonkey on Fri Jan 25, 2008 11:19 PM
from the get-ready-to-fight-the-lobbies dept.
gnick writes to mention Wired is reporting that an Illinois startup is claiming they can make ethanol from most any organic material for around $1/gallon. Coskata, backed by General Motors and several other investors, uses a process that is bacteria based instead of some of the other available methods. The bacteria processes organic material that is fed into the reactor and secretes ethanol as a waste product.
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  • by caffeinemessiah (918089) on Friday January 25 2008, @11:20PM (#22189970) Journal

    secretes ethanol as a waste product.

    aaah...reminds me of college.

  • by Anonymous Coward on Friday January 25 2008, @11:23PM (#22189994)
    The bacteria used in the process only grow in the middle east.
  • Great, but (Score:5, Funny)

    by Hellad (691810) on Friday January 25 2008, @11:24PM (#22189998)
    it seems that this is the cost of production, not the cost to the consumer. If we are selling it a buck a gallon from the pump after the inclusion of taxes, then I am interested. Until then, please use my corn for good uses such as the syrup in my Mt. Dew like God intended.
            • Re:Great, but (Score:5, Insightful)

              by Bryan Ischo (893) on Saturday January 26 2008, @02:55AM (#22191170) Homepage
              Just so you know, as soon as I read the first five words or so of your rant and saw the ad hominem attacks coming, I stopped reading. If you want to make a point, try to do it without resorting to insults. Obviously you cared enough about what you wrote to wrote a large diatribe, and if you want your time to be used effectively, you shouldn't hurl insults, because it just means you will have wasted your time in writing it.
  • by NotQuiteReal (608241) on Friday January 25 2008, @11:28PM (#22190028) Journal
    Whatever happened to the conspiracy theorists from my childhood, you know, the ones who always claimed "the car makers and big old buried that 100 mpg carburetor design", and the like!

    I don't know the merits of this particular deal, but it never made sense to me that "car makers" really cared one way or the other about the fuel costs (and the SUV craze has borne that out...)

      • with cars lasting longer these days, people will sell their old one just because the new one gets like double the gas mileage
        Which would be a quite dumb thing to do. Okay, it depends a bit on the car and how long your commute is per day. Let's see an example:
        • I have an 8 year old car which does 10l/100km (23.5mpg [google.com]), and as such it's a gas guzzler for European standards. It still is in prime condition though.
        • I do 15000km per year (9320miles [google.com])
        • My current car, new cost 35000€ (± 51000$ [google.com])in 2000, and is currently valued about 10000€ (± 14500$ [google.com]) on the second hand market.
        • A new, smaller, more fuel efficient car, like the one my wife has, does 5l/100km(47mpg [google.com])
        • My wifes car cost 23000€ (± 33500$ [google.com]) in 2006.
        • Gas currently costs 1.2€/l (6.66USD/gallon [google.com]). While one car uses less gas, the prices will soar in the same way and as such the evolution of said price doesn't really matter. It shortens the final calculation, which I admit.
        • One gas tank in both cars is 50l (13.2gallon [google.com]). Coupled with the above information, one gas tank costs 60€ (88$ [google.com])

        Now look what happens: I sell my car for 10000€, and buy a new fuel efficient one for 23000€. I now have 13000€ spend, that I have to justify with future gas savings. That's the equivalent of 13000/60 = 217 fill ups! The equivalent of 217*50 = 10850 litres, which means I can drive 108500km with my old car, or 217000km with my new car. That's the equivalent of a bit more than 7 years for the old car and 14 years for the new car. Now look at those figures! In 7 years, my car will be 15 years old and have no value (10 years later it will be a vintage car though) That's a very long time to recoup costs.

        Anyone saying the buy a new car "because it has better mileage" should first do this small calculation. If the cost is not recouped in a short time (which means you drive a lot), then it simply is not worth it. Sure, you might have other reasons, but "saving money" is not a valid one.

  • wrong metric? (Score:5, Insightful)

    by Erpo (237853) on Friday January 25 2008, @11:30PM (#22190038)
    $1/gallon would be great if it were gasoline, but one gallon of ethanol doesn't store the same amount of energy as a gallon of gas.

    How many joules per dollar does that work out to compared to gas?

    Or, even better, how many miles per dollar does that work out to in today's ethanol-powered cars?
    • by MacDork (560499) on Friday January 25 2008, @11:48PM (#22190162) Journal
      According to the gubmint [ornl.gov] So that's $1.48 a gallon of gas. I haven't seen that price on gas in a loooooooong time.
    • by Nick Driver (238034) on Saturday January 26 2008, @12:39AM (#22190450)
      Ethanol [wikipedia.org] has about 84K BTU/gallon of energy for use in a piston engine. Butanol [wikipedia.org] has about 110K BTU/gallon, compared to an average of 115K BTU/gallon for unleaded gasoline. Butanol also does not absorb water out of the air like ethanol does readily. Butanol can be made by via bacteria fermentation of biomass similar to like ethanol can. Butanol does have a problem with not vaporizing good enough for cold starts in very low temperatures, but that could be overcome with electric heater incorporated in a vehicle's fuel injector system for operation in cold weather.
  • by smitty_one_each (243267) * on Friday January 25 2008, @11:38PM (#22190106) Homepage Journal

    process that is bacteria based instead of some of the other available methods. The bacteria processes organic material that is fed into the reactor and secretes ethanol as a waste product.
    The Illinois startup patentd "a process for using bacteria to transform something into stuff" and promptly sued everyone in posession of compost.
    "Hey, since they beat us to the smartphone, the only thing we could do in response was test the outer limits of stupidity," said Joey, the CIO.
    Time could be running out for ambitious entremanures wanting to cash in on the USPTO, however, Joey continued:
    "The USPTO asked us a question, which was 'What time is it?' They hadn't ever asked any questions previously. We fear that this question could herald an unprecedented era of consciousness at the USPTO."
  • "inthishouseweobeythelawsofthermodynamics" is cute when someone's bragging about their perpetual motion machine. It makes you look ignorant when the story is about someone converting one form of energy to another in an incrementally more efficient way than before. News flash: it's obvious that current production methods can be improved upon. What part of that smacks of breaking the laws of physics?

  • I know some good ol' boys in Eastern Tennessee who make ethanol from corn mash for less than $1 a gallon. Been doin' it for decades.
  • by GreatDrok (684119) on Saturday January 26 2008, @12:41AM (#22190460) Journal
    Don't expect the price of any petrol replacement to be any less than petrol if widely deployed.

    One of the reasons for the high taxes in the UK for fuel is that they want to keep traffic numbers down. Pushing the price up should discourage people from driving so much in theory. Of course, the government just becomes dependent on the taxes and so will want a big cut of any other fuel source. Certainly, in the UK if you drive a diesel fueled by used cooking oil, a waste product which would normally be dumped, the government expect you to pay tax on it. The justification is that the tax is used to maintain the roads although that is supposed to be what the road tax is for. Anyway, it is currently cheaper to use vegetable oil and pay the tax than to use fossil diesel but if it gets more popular to use such biofuels the price differential will go away. Sure, they will be largely carbon neutral but the government will still want the same amount of income from fuel sales, they're addicted. I think the US drivers will have to get used to similar things. Accept it, whether the fuel is from fossil or modern sources, the price is going to remain high. You'll never see $1 per gallon again.
    • Re:logic (Score:5, Insightful)

      we could get 2% efficiency, but if we're getting it cheap, that's all that matters, right?

      Yes.

      The efficiency argument as it pertains to ethanol is related to the so-called "energy positive" problem. The concern is that if it takes more energy to create the ethanol than it does to farm it and convert it to fuel, then what exactly is powering all that farm equipment? It can't be the ethanol, or we'd eventually run out of energy.

      On the other hand, grid power consolidates the power infrastructure and therefore is wonderfully inexpensive. If this machine did nothing more than take grid power and convert it straight into ethanol, it would be a miracle machine. It's almost as good as if you had a machine that converted uranium or plutonium directly into millions of barrels of ethanol. If you get a slight boost from the energy already stored in the corn, so much the better!

      The key thing (economically) is to get off of oil. Oil is starting to weigh down our economy and gives far too much power to current and potential enemies. Making transportation cheap again would rebound the economy, bring food prices back in line, and generally improve things for the U.S. (and really, the rest of the world) all around. :-)
      • Re:logic (Score:5, Informative)

        by TykeClone (668449) <TykeClone@gmail.com> on Saturday January 26 2008, @12:00AM (#22190236) Homepage Journal
        The worst estimates are that we're getting 124% energy out with ethanol with current technology - a net gain. And those numbers are based upon old data for crop and ethanol yields and equipment.
        • Re:logic (Score:5, Interesting)

          Correct. Unfortunately, the current refinement processes still result in a more costly product per unit of energy than petroleum. Gasoline prices are close to making ethanol affordable, but not quite. The advantage to this process is that it would make ethanol cheaply. A result that is far more desirable than pure efficiency. If it's highly efficient in the end, all the better. :-)

          BTW, Pimentel still disagrees that ethanol is energy positive. He's really just being a jerk, pushing data that's nearly 30 years old. Not a single study that's independent of his numbers has shown the same results. The only problem is that there are enough gullible people who listen to him. :-/
            • Re:logic (Score:5, Insightful)

              The nice thing about ethanol is that continued research is almost guaranteed to drive down the price-per-energy cost by orders of magnitudes

              That's true of most technologies. e.g. If we were to embrace hydrogen, I can guarantee that the price of hydrogen fuels would drop like a rock over time.

              The real beauty of ethanol is that it is similar enough to gasoline to make it a viable alternative for powering existing engine designs. Which means that the massive investments made in the modern, overdesigned, otto-cycle piston engine can continue to be leveraged while new engine technologies are developed.

              In short: Hydrogen would require an entirely new infrastructure. Ethanol would not. Which is a huge win for ethanol.
          • Re:logic (Score:5, Informative)

            by Martin Blank (154261) on Saturday January 26 2008, @07:24AM (#22192258) Journal
            How many acres are we going to have to devote to ethanol feedstock to supplant oil?

            That depends on the feedstock. We can never do it with corn, as the math just doesn't bear out. Consider the following, based on the recently-published Crop Production 2007 Summary:

            Planted area: 93.6 million acres
            Average yield: 151.1 bushels per acre
            Total production: 14.1 billion bushels

            Ethanol production from corn usually nets about 9.5 liters of ethanol per bushel. A conversion of all of the corn to ethanol would net about 134 billion liters of ethanol. Ethanol has an energy density of 24 MJ/L, and gasoline's is 34.6 MJ/L, so E85 would come in at about 25.6 MJ/L. Daily average gasoline consumption in the US is about 1.47 billion liters per day, or about 50.9 billion MJ. To match that with E85 would require 1.99 billion liters of E85, which would require 1.69 billion liters of ethanol. Unfortunately, converting all of the corn production to ethanol would allow only 79 days of consumption of E85 at current energy use rates.

            It's an extreme, unrealistic calculation, as we could never do a complete conversion, and it doesn't factor in energy used for the planting, care, or harvest. But it does help to drive home the point that it's infeasible to use standard plants for ethanol production. Even switching to sugarcane or sugarbeets isn't going to help because of the massive acreage required. The only mechanisms that will be able to reliably replace our reliance on fossil fuels are those that are able to take advantage of volume of organic materials, including excretion methods such as algae and bacteria, and possibly methods such as cellulosic conversion and thermal depolymerization (if they work out profitably).